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Constant pressure vacuum rotary pendulum sintering furnace

Release time:2022-04-02  Number of views:563

Equipment introduction

Vacuum atmosphere rotary furnace is a powder heat treatment equipment with high degree of automation, which can be used for lithium battery anode and cathode materials, rare earth materials, chemical catalysts, magnetic materials, powder hydrogen reduction and other aspects of material heat treatment preparation. The equipment can be tilted and continuously rotated to ensure that the material is heated evenly to ensure the sintering effect.



 

 

 

 

 

 

 


  Configuration


1. The equipment consists of heating system, furnace body lifting system, furnace tube rotation system, vacuum system and gas inlet and outlet system.

2. The furnace body lifting system is mainly used for material loading and the furnace body can tilt a large Angle after the material is fired to facilitate the material pouring out; The furnace body is provided with a dip sensor, we can set any allowed range of Angle according to the need, and then the push rod will push the furnace body automatically to reach the Angle we set, more convenient and quick to use;

3. The furnace tube rotation system is the concrete way to realize the rotation of the furnace tube driven by the stepper motor synchronous belt drive. By default, as long as the heating starts, the furnace tube rotation will automatically open, so as to better protect the furnace tube.

4. The vacuum system is connected to the furnace tube by a mechanical pump through the vacuum bellows and flapper valves. The vacuum pressure gauge can visually display the changes in the pressure inside the furnace tube;

5. The inlet and outlet gas system is controlled by two mass flowmeters, and enters the furnace tube after mixing through the gas mixing tank;

6. High precision pressure sensor monitors the pressure in the tube to ensure the stability of the whole system and the safety of the experiment.

Model

NBD-RT1200-120I3TD2ZY

Electrical Spec

three phase 380V 50HZ

Tmax

1200℃

Max working temps.

1150℃

Heating rate

 10℃/min

Heating zone size

φ150*600mm

Furnace tube material and size

Quartz tube with bulging belly; The two sides are φ60mm, the middle is φ120mm, the total length is 1200mm


Horizontal effective volume of furnace tube
1L
angle of inclination
30 degrees (discharge) ~2 degrees (feed)
Furnace tube rotation speed
0.1~5 RPM

Furnace structure

The furnace can be opened, and the φ100mm and φ80mm tube diameters can be changed according to the different furnace tubes used, and the rotation function can be realized, the speed is 0-12.6r/min.

Control system 

1, sintering process curve setting: dynamic display setting curve, equipment sintering can prestore multiple process curves, each process curve can be set freely;
2, can be booked sintering, unattended sintering process curve sintering;
3, real-time display of sintering power and voltage information and record sintering data, and can be exported to achieve paperless record;
4, with remote control, real-time observation of equipment status;
5. Temperature correction: the difference between the main control temperature and the sample temperature, and the whole sintering process is nonlinear correction.

Temp Accuracy

+/- 1 ℃

Heating element

 

Mo-doped Fe-Cr-Al alloy

Sealing system

1. High vacuum MHD rotary seal;

2. Stainless steel hinged vacuum flange.

Pressure measurement and monitoring

 


1. The mechanical pressure gauge with damping oil can prevent the pressure gauge pointer from being damaged, and the pressure sensor can accurately display the internal force change of the furnace tube in real time;

2. High precision pressure sensor, timely feedback of the pressure inside the gate, to ensure the stability of the whole system and experimental safety.

Gas supply system

 

The two-channel mass flowmeter control system can accurately control the intake volume.

Net weight

180KG

Safety function

1. With overtemperature alarm, broken couple prompt, leakage protection, etc.;

2. Electromagnetic pressure relief valve, overpressure automatically deflate;

3. Emergency stop button to prevent misoperation and protect personnel and equipment.

选配功能

远程监控:

1.实时查看烧结曲线及报警信息;

2.远程操作含启停加热、启停真空系统、修改工艺等。

设备使用注意事项

1. 设备炉膛温度≥300℃时,禁止打开炉膛,避免受到伤害;

2. 设备使用时,炉管内压力不得超过0.125MPa(绝对压力),以防止压力过大冲开密封法兰;

3. 设备建议处理微米粉末或颗粒状样品,纳米粉末不建议使用此款产品。

服务支持

一年有限保修,提供终身支持(保修范围内不包括易耗部件,例如炉管和密封圈等) 


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