Integrated high-temperature atmosphere reaction and quenching treatment system-Box furnace, tube furnace, ultra-high temperature sintering furnace

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Integrated high-temperature atmosphere reaction and quenching treatment system

Add Time： 2025-11-08 View：180

This system is a high-end laboratory comprehensive platform that integrates high-temperature reaction, rapid quenching (rapid cooling), precise gas distribution, online safety monitoring, and active exhaust gas purification. It innovatively integrates a quenching module on the basis of a standard atmosphere tube furnace, enabling researchers to complete high-temperature synthesis or heat treatment of materials in a precisely controlled atmosphere, and immediately cool them rapidly, thereby "...

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	Equipment Features: The progressiveness of the system is reflected in the continuity of its process and the intelligent linkage of the system: ·Complete process chain: achieved integrated control of the entire process of "heating insulation rapid cooling", solving problems such as slow sample transfer, oxidation, and inaccurate temperature control in traditional experiments. ·Enhanced safety interlock: The safety system covers the entire process chain. When the gas alarm is triggered, the system will automatically cut off the gas source, stop heating, and ensure that the exhaust gas treatment unit is working at full capacity, even during the quenching process to ensure safety. ·Process repeatability: Through preset programs, the heating rate, holding time, and quenching delay time can be precisely controlled to ensure consistent quenching conditions for each experiment, greatly improving the reliability and comparability of scientific research data.
Device Name	High temperature reduction or oxidation vertical tube furnace
Specification Model	NBD-LT1700-60TID3ZY10LW-N
power supply	380V 50HZ
rated power	10KW
temperature control accuracy	±1℃
sensor type	B-type thermocouple with a diameter of 8 * 150mm
Tmax	1700℃
rated temperature	1650℃
Recommended heating rate	≤10℃/min
Size of furnace temperature zone	Single temperature control, temperature zone length 400mm
Furnace tube specifications	Corundum pipe with a diameter of 60 * 1100mm
Intake method	3-channel mass flow meter (nitrogen calibration): Carbon monoxide 500SCCM, carbon dioxide 500SCCM, nitrogen 2000SCCM
Inlet specifications	Φ 6.35 double card sleeve
Draw true blank specifications	KF16 interface
vacuum pump	Extraction rate 4L/s
Water cooling machine capacity	10L
Core components and functions	1. Providing a controllable high-temperature reaction environment is the core area for material synthesis, sintering, and annealing. 2. Perform high-precision and digital flow control on reaction gases (CO, CO ₂, etc.) and protective gases (Ar, N ₂) to ensure the accuracy and repeatability of the reaction atmosphere. 3. Equipped with quenching function, rapid quenching can suppress the diffusion of atoms during the cooling process, thereby retaining high-temperature phases, forming supersaturated solid solutions, refining grains or producing specific crystal defects, which is crucial for the development of new alloys, ceramics and functional materials. 4. Real time monitoring of environmental safety as a safety interlock trigger for the system. 5. Harmless treatment of toxic and harmful exhaust gases that may be generated during the reaction and quenching process is usually carried out by catalytic combustion to convert CO into CO ₂, ensuring emission safety.
Carbon monoxide alarm	Measurement range 0-100% LEL display error ≤± 5% F.S
Carbon dioxide alarm device	Measurement range 0-100% LEL display error ≤± 5% F.S
furnace body dimensions	Length 1080 * Height 1800 * Depth 790mm
Furnace weight	约250KG
control system		1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set; 2. Pre order sintering is available to achieve unmanned sintering process curve sintering; 3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording; 4. Capable of remote control and real-time observation of equipment status; 5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.
Appointment sintering		Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation
Nonlinear temperature correction		By using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced。
data storage		Ensure data security, integrity, standardized management, and efficient retrieval
remote control		You can log in to the control system anytime and anywhere through computers, mobile phones, and other terminals to view the operating status of the heating furnace (temperature, pressure, heating rate, etc.), and remotely adjust parameters and start/pause programs according to experimental needs. No need to travel back and forth to the laboratory at night or on holidays to meet the parameter tuning needs during the experimental process; Real time monitoring of key experimental processes can also be achieved during cross regional business trips, significantly reducing ineffective commuting time and allowing researchers to allocate work energy more efficiently.
Multiple sets of exclusive process programs can be pre-set		Multiple types of experiment specific temperature programs can be preset to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility.
heating element		High purity silicon molybdenum rod
temperature accuracy	±1℃
Net weight	About 54KG
Equipment usage precautions	When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure; When used under vacuum, it is recommended that the equipment should not exceed a temperature of 800 ℃. If you have a higher temperature requirement, please contact us for consultation; Before using this device, please carefully read the precautions for using corundum products;
Service Support	One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement at the relevant product below).