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Anaerobic hot dip plating (quenching) system

Release time:2021-12-23  Number of views:927

 


Equipment introduction:


The equipment is mainly used in sintering, dipping and heat treatment of samples under vacuum, no oxygen or atmosphere.
The system is mainly composed of the main body of the system based on the vacuum glove box, the water-cooled circulator and the vacuum pump.

The vacuum glove box and the well type high temperature furnace are effectively integrated into one, and the XY axis double slide module set inside can realize the horizontal and longitudinal movement of the material through the preset instructions. The sample positioning adopts the stepper motor with feedback to control the action of the slide table, so the positioning is more accurate.



 

 

 

 

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  Configuration


 

Other features:

1, can be optional UR mechanical arm, to achieve automatic sample handling and sintering treatment;

2. Mobile operation can be controlled by touch screen or foot pedal, and the control interface is a human-computer interaction system based on large touch screen.

3, the whole vacuum sealing chamber is made of stainless steel, the inner surface is brushed, and the bottom is provided with two heating furnace bodies, which are used to isolate the gas outside the furnace.

4, the right side is connected with a small transition compartment, the internal and external sealed door can ensure the air tightness at the same time, convenient access to materials.

5, the rear and top of the sealed cabin is equipped with water-cooled copper pipe, which can effectively prevent the shell temperature from being too high;

6, both sides of the vacuum chamber are provided with inlet and outlet gas pipes, which can easily achieve the sintering and heat treatment of materials under the atmosphere.

Control system


1. 15 temperature curves can be pre-stored to avoid the trouble caused by repeated Settings of different experimental processes;

2. The experiment process is more intuitive and the operation is more convenient;

3.NBD-101E embedded operating system English and Chinese interchangeable graphical interface, 7 inch true color touch screen input, intelligent man-machine dialogue mode, non-linear style temperature correction;

4. Electric lifting device;

5. It has the functions of overtemperature alarm, broken couple warning, leakage protection and so on.

Heating furnace

2 sets of heating furnaces (divided into left and right chambers, can be heated separately or simultaneously)

Chamber size

Φ150*200mm

Pressure measurement and monitoring

Mechanical pressure gauge with damping oil prevents gauge pointer from being damaged (digital vacuum gauge is optional)

vacuum system

Vacuum degree: ≤5Pa (mechanical pump)

Measuring range

RT—1100℃

Heating rate

30/min,It is recommended that the heating rate be less than or equal to 10 ° C /min.

Cooling system

Stainless steel plug (310S)

Sample measuring environment

Air environment; Static, dynamic atmosphere environment; Or vacuum environment (≦1000℃)

operation procedure


First, vacuum is pumped, gas displacement is carried out through the atmosphere, and then the sample is sent from the transition chamber to the glove box chamber, the sample is fixed on the electric lifting motor, and is sent into the crucible for processing, and the sample is automatically sent to another crucible for dipping or quenching test through the XY axis double slide module.

Cautions 

1. The internal pressure of the gas supply cylinder is high, and when the gas is passed into the glove box, the pressure reducing valve must be installed on the cylinder. It is recommended to choose a small pressure reducing valve for testing, and the measuring range of the pressure reducing valve is 0.01 MPA-0.15 MPa, which will be more accurate and safe in use.

2.310S stainless steel pot long-term use temperature ≦1100℃;

3. When vacuuming, the cover plate of the glove flange should be sealed with the vacuum chamber, and then open the valve on the flange pipe, and then start vacuuming, otherwise the glove will be blown when directly vacuuming;

4. During the heating experiment, always pay attention to the indicator of the pressure gauge. If the absolute pressure gauge reading is greater than 0.15MPa, the exhaust valve must be opened immediately to prevent accidents.

standard configuration

1. One single-station glove box;

2. Vacuum system 1 set;

3. 2 sets of electric lifting system;

4. 1 set of water cooling system

5. A copy of the manual.

Service

1 year warranty, lifetime service (warranty does not include consumable parts)

Net weight

400KG

 


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