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Sliding rail mobile fast annealing furnace

Release time:2024-06-05  Number of views:41

 

Equipment Introduction:

The equipment adopts a shortwave infrared radiation heater, which can quickly heat up, with a heating rate of 100 ℃/sec. The chamber automatically moves left and right to achieve rapid cooling. After sintering, the furnace moves away from the sample placement area to achieve rapid cooling of the sample.




 

 

Configuration details

Equipment features:
 1. High purity Al2O3 fiber refractory insulation material, energy-saving and consumption reducing;
 2. Short wave infrared heating, rapid and pollution-free heating;
 3. Circular heating, uniform temperature field, intelligent port, synchronous temperature measurement and control;
 4. When reaching the preset temperature point, the furnace automatically moves away to achieve rapid cooling,
 5. Intelligent human-machine interface for quick and worry free operation
 6. It can automatically achieve heating at any position according to the settings; b. Left end heating; Heating at the right end;

Product model

NBD-CHR1200-60TI

NBD-CHR1200-80TI

NBD-CHR1200-100TI

Furnace tube size

Φ60*1000mm

Φ80*1000mm

Φ100*1000mm

Heating zone length

200mm (Constant temperature zone150mm)

Electrical specifications

3相  AC380V  15KW  

Reachable temperature

1150℃(<1hour)

Continuous temperature

1100℃(continuity)

Reachable heating rate

≤  100 ℃/sec

Temperature accuracy

+/- 1 ℃

Temperature field distribution

 

As shown in the figure: This is the temperature range curve of the device

control system

 

1. Sintering process curve setting: dynamically display the setting curve, the equipment sintering can pre store multiple process curves, and each process curve can be freely set;
2. Can schedule sintering and achieve unmanned sintering process curve sintering;
3. Real time display of sintering power and voltage information, recording sintering data, and export to achieve paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is corrected nonlinearly throughout the sintering process.


Heating element

The system adopts a short wave infrared heater with a power of 1.1~1.5um, which has high efficiency and does not directly contact the surface of objects. It does not need to pass through any medium and conducts high energy by releasing electromagnetic rays, achieving the goal of rapid heating.

Sealing system

 

 

Optional: Vacuum degree: ≤ 10Pa (mechanical pump) ≤ 3.5 * 10-3Pa (f molecular pump unit)

Pressure measurement and monitoring

 

Using a mechanical pressure gauge with shock-absorbing oil can prevent damage to the gauge pointer.

Gas supply system

Adopting float flow meter control, integrated with equipment for easy control, leak testing has been carried out before leaving the factory.

Equipment usage precautions

 1、When the furnace temperature of the equipment is ≥ 300 ℃, it is prohibited to open the furnace to avoid injury;
 2、When using the equipment, the pressure inside the furnace tube shall not exceed 0.125MPa (absolute pressure) to prevent equipment damage caused by excessive pressure;
 3.When used under vacuum, the operating temperature of the equipment shall not exceed 800 ℃.
 4、The internal pressure of the gas supply steel cylinder is relatively high. When gas is introduced into the furnace tube, a pressure reducing valve must be installed on the cylinder. It is recommended to purchase a small pressure reducing valve for testing, with a range of 0.01MPa-0.15MPa, for more precise and safe use.
 5、When the temperature of the furnace body exceeds 1000 ℃, the furnace tube cannot be in a vacuum state, and the air pressure inside the furnace tube must be equivalent to atmospheric pressure and maintained at atmospheric pressure;
 6. Long term use temperature of high-purity quartz tube ≤ 1100 ℃
 7.When conducting heating experiments, it is not recommended to close the exhaust valve and intake valve at the flange end of the furnace tube. If it is necessary to close the gas valve to heat the sample, it is necessary to always pay attention to the reading on the pressure gauge. If the absolute pressure gauge reading is greater than 0.15MPa, the exhaust end valve must be immediately opened to prevent accidents (such as furnace tube rupture, flange flying out, etc.)

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