Medium frequency induction alloy sublimation furnace

Release time: 2022-07-11 00:59:49  Number of views: 648

The equipment is composed of five systems: induction heating system, auxiliary insulation system, gas preheating system, cooling system, main control system. Induction heating adopts the industry's most advanced medium frequency induction heating power supply front uncontrollable full bridge rectifier +IGBT (Infineon) chopper control technology, its biggest advantage is no high order harmonic interference, no pollution to the grid; High power factor, high efficiency, good energy saving effect; Digital phase lock technology, high frequency stability. The control system adopts advanced PLC+ touch screen control system, with perfect protection function, making the operation more simple and convenient, and the system more stable and reliable. The control mathematical model adopts advanced PID self-learning fuzzy control to keep the temperature control accuracy at ±1℃.


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Equipment introduction:


The equipment is composed of five systems: induction heating system, auxiliary insulation system, gas preheating system, cooling system, main control system. Induction heating adopts the industry's most advanced medium frequency induction heating power supply front uncontrollable full bridge rectifier +IGBT (Infineon) chopper control technology, its biggest advantage is no high order harmonic interference, no pollution to the grid; High power factor, high efficiency, good energy saving effect; Digital phase lock technology, high frequency stability. The control system adopts advanced PLC+ touch screen control system, with perfect protection function, making the operation more simple and convenient, and the system more stable and reliable. The control mathematical model adopts advanced PID self-learning fuzzy control to keep the temperature control accuracy at ±1℃.





Configuration

The medium frequency induction alloy sublimation furnace includes induction melting system, auxiliary heating system and gas preheating system. The control of the three heating systems can be controlled on the touch screen of the main electric control cabinet. The induction melting system is equipped with a set of electric lifting system, which is mainly used to control the opening and closing of the material. At the same time, a pressure sensor is set to prevent the damage of the equipment caused by misoperation. The temperature measurement of induction heating adopts a two-color infrared thermometer to measure the temperature. The graphite crucible is heated by induction coil to indirectly transfer heat to achieve material melting. Therefore, it is necessary to achieve the temperature to the required temperature to wait, and then open the gas preheating, and finally open the material rod to move up, so that the melted material flows down, through the strong wind knife to disperse the material, the generated gas has a special cooling collection pipe for collection;

Model

NBD-P1700-3L+T3D

Electrical Spec.

Three-phase 380V; 50HZ

Induction heating temperature measuring element type

Two-color infrared thermometer (600℃-1800℃)

Type of auxiliary heating temperature measuring element

Type K thermocouple φ2-400mm

rated power

Rated power: 80KW (induction heating) +36KW (auxiliary heating) +20KW (gas preheating)

Induction heating maximum temperature

1650℃

Graphite crucible dimensions

φ196*270mm

Melting crucible volume

3L zircon quartz crucible

thermocouple

Type K thermocouple

Furnace size

L1190×D1190×H2520mm

Furnace tube material310S stainless steel

Net weight

Approx.740KG

Recommended heating rate

10℃/min

Temp. Accuracy

±1℃
Control system



1, sintering process curve setting: dynamic display setting curve, equipment sintering can prestore multiple process curves, each process curve can be set freely;
2, can be reserved sintering, to achieve unattended sintering process curve sintering;
3, real-time display of sintering power and voltage information and record sintering data, and can be exported to achieve paperless recording;
4, with remote control, real-time observation of equipment status;
5, temperature correction: the difference between the main control temperature and the sample temperature, the whole sintering process for nonlinear correction.

Main monitoring interface

Induction heating control screen


Temperature zone parameter setting screen


Local picture

Net weight

Approx.740KG

Cautions

Users are not allowed to modify the equipment without permission;

1. It is forbidden to place toxic and harmful chemical products and highly polluting items into the furnace chamber;
2, in continuous heating work, the surface temperature of the furnace body may produce overheating phenomenon above 70℃, do not touch the surface of the furnace body directly with your body to avoid damage;
3, please cut off the power supply when cleaning the furnace body, use a wet cloth to wipe it;
4. Do not click the display of the control unit/with sharp objects, so as to avoid screen damage and harm to the body;

5, this product should avoid liquid and oil, can not be used in the liquid medium, can only be used in the gas working medium. The gas must be clean and dry, free of particulates and moisture. Otherwise, filters, dryers, etc. must be installed in the gas path to meet the requirements. Pay attention to keep the air path of the controller clean, once contaminated, it will seriously affect the accuracy of the product.

Service

One year limited warranty with lifetime support (warranty does not include consumable parts)


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The product introduction content of this site (including product pictures, product descriptions, technical parameters, etc.) is for reference only. There may be some difference between the stated content and the actual situation due to the delay in updating. Please contact our customer service staff for confirmation. The information provided by this Site does not constitute any offer or acceptance. NOBODY will improve and modify any information on this site from time to time without prior notice.

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After-sales service: 0371-6320 2805
MR. CAI: 181-0371-5723
Email : nbd@nbdkj.com
Address:8# zhuyuan, Xinhua subdistrict, Xinzheng, Zhengzhou, China
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