Equipment features:
1. AI intelligent algorithm
Quick formula screening: Utilizing AI algorithms to screen massive material formulas in a short period of time, significantly reducing the research and development cycle.
Optimizing process parameters: Predicting optimal sintering conditions through machine learning models to improve process efficiency and product quality.
Data analysis and feedback: The system can collect a large amount of experimental data and analyze it through AI algorithms to help users optimize the process flow.
2. High precision automated robotic arm
Precise operation: The robotic arm can accurately locate and transport samples in three-dimensional space, reducing manual intervention.
Unmanned full process operation: Especially suitable for sintering treatment of toxic, harmful, and radioactive substances, eliminating personnel safety hazards from the source.
Flexible and programmable: Users can program the action sequence of the robotic arm according to different process requirements, increasing flexibility.
3. Intelligent temperature control and dynamic monitoring technology
Accurate temperature control: Adopting PID intelligent control system to ensure temperature control accuracy within ± 1 ℃.
Multi stage program heating curve: supports setting multiple heating stages to adapt to complex sintering process requirements.
Real time monitoring and feedback: Equipped with a real-time monitoring system, it facilitates users to track the production process and automatically record key parameters for subsequent data analysis and quality control.
4. Multiple atmosphere options
Inert gas protection: such as nitrogen, argon, etc., to prevent materials from undergoing oxidation or other chemical reactions at high temperatures.
Reductive gases, such as hydrogen, are suitable for sintering processes that require a reducing atmosphere.
5. Integrated design
Compact structure: Designed to be compact, easy to install and layout, reducing footprint.
Modular design: Modules with different specifications and functions can be replaced according to different experimental needs, increasing flexibility.
6. Safety protection measures
Over temperature protection device: automatically cuts off power when the temperature rises abnormally to prevent equipment damage.
Emergency stop button: Ensure the safety of the operator.
Gas leakage alarm system: ensuring the safety of the experimental environment.
7. Data recording and analysis
Big data support: The system can collect a large amount of experimental data and analyze it through AI algorithms to help users optimize the process flow.
Visual interface: an intuitive and user-friendly interface that facilitates users to input parameters, initiate testing, and view results

Equipment name

Zhiyao Tianshu AISF system (fully automatic intelligent sintering furnace)

Specification and model

Zhiyao Tianzhu AISF

power supply

220V 50HZ

rated power

6.95KW(2.5KW+1.2KW+2.5KW+0.4KW+0.35KW)

Equipment name

electrical machinery

Specification and model

MS1H4-40B30CB-T331R

power supply

220V 50HZ

rated power

400W

trip

900mm

Equipment name

Collaborative robot

Specification and model

JAKA C5/5kg

power supply

220V 50HZ

rated power

350W

working radius

954mm

Maximum Load

5Kg

Number of joints

6 of them

Equipment name

Electric furnace door box furnace

Equipment model

NBD-M1200-15TI

Furnace space

150 * 150 * 180mm (length*height*depth)

heating element

Resistance wire (Mo doped Fe-Cr-A1 alloy)

External dimensions

340*610*420mm(长*高*深)

Furnace door opening mode

Electric downward opening door

Tmax

1200℃

Continuous operating temperature

1150℃

Electrical specifications

AC220V、3KW

heating rate

≤20℃/min

Recommended heating rate

10℃/min

precision

±1℃

Temperature measuring element

K type thermocouple

Equipment name

Lift furnace

Equipment model

NBD-B1200-10TI

Electrical specifications

AC220V 1.4KW

Reachable temperature

1200℃

Achievable heating rate

≤20℃/min

Temperature Accuracy

±1℃

heating element

Fe Cr Al alloy doped with Mo for spiral heater

net weight

30kg

Equipment name

Mini tube furnace 1200 ℃

Furnace tube size

Φ50*600mm

Electrical specifications

AC220V    1.2KW

Reachable temperature

1200℃

Long term use temperature range

300~1150℃

heating rate

1℃/H-20℃/Min

Heating zone length

200mm

Length of constant temperature zone

120mmm

control system

15 temperature curves can be pre stored to avoid the trouble caused by repeated settings of different experimental processes;
The experimental process is more intuitive and the operation is more convenient;
The NBD-101E embedded operating system features a graphical interface for exchanging Chinese and English, a 7-inch true color touch screen input, an intelligent human-machine dialogue mode, and non-linear temperature correction;
4. It has functions such as over temperature alarm, disconnection prompt, and leakage protection.

Service and Support