Continuous cycle atmosphere protection automatic feeding and discharging system
Release time: 2025-03-15 00:22:10 Number of views: 105
The continuous cycle atmosphere protection automatic feeding and discharging system is a highly automated design aimed at improving production efficiency, reducing manual intervention, and ensuring consistency in the process flow and stability of product quality. This system is typically applied in processes that require extensive repetitive heat treatment or chemical reaction treatment. By integrating advanced sensor technology, optional oxygen content analyzer and water dew point detector can further improve the control accuracy and product quality of the system.
Application scenarios
Metallurgical industry: produces high-quality alloy ingots, such as nickel based superalloys, titanium alloys, etc., for use in aerospace, automotive manufacturing, and other fields.
Materials Science Research: Study the heat treatment process of new materials and explore the changes in their physical and chemical properties.
Electronics and Semiconductors: Preparation of high-purity metals and alloys for manufacturing semiconductor devices and electronic products.
Energy sector: Production of special alloys and materials for use in nuclear energy, solar cells, and other fields.
Mechanical manufacturing: Manufacturing high-strength and wear-resistant mechanical parts to improve product performance and lifespan.
 
| Continuous cycle automatic feeding and discharging system Uninterrupted production: Through a reasonable material conveying path and control system, continuous feeding and discharging of materials in an atmosphere or vacuum environment can be achieved, avoiding downtime, reducing repeated cleaning and gas replacement, and improving continuous operation and production efficiency. Intelligent control system: using PLC control, combined with touch screen or computer interface, to achieve precise control and monitoring of the entire process. Rotating oscillation design Uniform heating: The workpiece rotates and swings at a specific speed inside the furnace, ensuring that each workpiece receives uniform heating and avoiding local overheating or insufficient heating. Flexible adjustment: Adjust the rotation speed and swing angle according to different process requirements to achieve the best heating effect. Accurate temperature control and atmosphere control PID temperature control system: using advanced PID controllers to achieve precise temperature control, ensuring temperature stability and consistency during the heating process. Multiple atmosphere options: Supports operation in inert gas (such as nitrogen, argon), reducing gas (such as hydrogen), or mixed gas environments to prevent sample oxidation or other chemical reactions. Optional analytical instrument: Oxygen content analyzer: Real time monitoring of oxygen concentration in the atmosphere to ensure a non oxidizing environment. Dew point detector: monitors the moisture content in the atmosphere to prevent excessive humidity from affecting product quality. Safety and Maintenance Over temperature protection: Built in over temperature protection device, automatically cuts off power when the temperature rises abnormally, preventing equipment damage. Emergency stop button: Set up a clear emergency stop button to ensure the safety of operators. Regular maintenance reminder: The system can set regular maintenance reminders to help users perform equipment maintenance in a timely manner and extend its service life. Data recording and analysis Real time monitoring: The built-in data acquisition system can record key parameters such as temperature, atmosphere composition, and rotation speed in real time for subsequent analysis. Data analysis software: Provides professional data analysis software, supports automatic report generation, and allows exporting data for in-depth analysis.
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Equipment name | Automatic feeding and discharging rotary sintering furnace | ||
Equipment model | NBD-RT1200-150T2D2F2L-N | ||
power supply | AC380V 50HZ | ||
rated power | 13KW | ||
heating element | HRE alloy resistance wire | ||
Furnace temperature control accuracy | ±1℃ | ||
Temperature control sensor | R-type thermocouple corundum tube with a diameter of 3 * 100mm and a wire diameter of 0.4mm | ||
Rated sintering temperature | ≤1150℃ | ||
Recommended heating rate | ≤10℃/min | ||
Size of furnace temperature zone | φ200*590mmSingle temperature dual control | ||
Furnace tube size | Variable diameter quartz tube with a diameter of 60 * 4 * 1200mm, a middle diameter of 160 * 4 * 550/374, and four 155 * 3 * 30mm quartz plates connected internally, with an effective volume of 2L | ||
Furnace tube inclination angle | ≤31° | ||
Furnace tube speed | 0.1-12.6rpm（adjustable） | ||
Furnace tube pressure resistance | ≤0.12MPa（absolute pressure） | ||
Capacity of the feeding tank | 4L | ||
Collection tank capacity | 4L | ||
Vacuum pump model | DRV10 KF25 interface extraction rate 9.9m3/h, motor speed 1440rpm | ||
System vacuum degree | ≤10pa | ||
Float flowmeter 1 | 0.3-3L/min | ||
Float flowmeter 2 | 0.5-8L/min | ||
Oxygen content detection | 0-100PPM (trace) measurement accuracy ≤± 2% FS resolution 0.1PPM | ||
Water content (dew point detection) | Standard type -80 ℃ to+20 ℃ measurement accuracy ≤± 2 ℃ (below -60 ℃) resolution 0.1 ℃, switchable PPM unit display | ||
Furnace body size | Length 2130 * Height 2300 * Depth 880mm | ||
Furnace weight | About 350KG | ||
| control system
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| 1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
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| Pressure measurement and monitoring |   | Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance. | |
Gas supply system |   | The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory. | |
| Service Support | One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below). | ||
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