Equipment features:
1. Split design
Modular structure: The heating section, crucible section, and control system are independently designed for easy maintenance, upgrading, and customization.

2. Material mixing system
Uniform mixing: Equipped with a stirring device, the melt can be stirred during the melting process to ensure uniform distribution of components and improve alloy quality.
Adjustable speed control: According to different material characteristics and process requirements, the mixing speed can be adjusted to achieve the best mixing effect.

3. Four automatic rotating crucibles
Designed with four crucibles taking turns for feeding, melting, and casting, achieving a continuous and uninterrupted production process.
High degree of automation: automatic rotation, positioning, and casting operations of the crucible are achieved through programming control, reducing manual intervention and improving operational accuracy.

4. Efficient heating system
Heating method: Resistance wire is used as the heating element to ensure efficient energy conversion and uniform heating effect.

5. Precise temperature control and atmosphere control
PID temperature control system: using a PID controller to achieve precise temperature control, ensuring temperature stability and consistency during the melting process.
Inert gas protection: supports operation in an inert gas environment (such as argon, nitrogen) to prevent sample oxidation or other chemical reactions.

6. Safety and Maintenance
Over temperature protection: Built in over temperature protection device, automatically cuts off power when the temperature rises abnormally, preventing equipment damage.
Emergency stop button: Set up a clear emergency stop button to ensure the safety of operators.

Equipment name

Split vertical ingot melting furnace

Equipment model

NBD-PL1100-207TI5LN

power supply

Three phase 380V 50HZ

rated power

12KW

Furnace temperature control accuracy

±1℃

Temperature control sensor

K-type thermocouple with a diameter of 2 * 280mm

Tmax

800℃

Recommended heating rate

≤5℃/min

Size of furnace temperature zone

φ250*430mm

Melting crucible material and size

310S stainless steel with an inner diameter of φ 207 * 330mm and an effective volume of 5L

Pneumatic high-temperature ball valve diameter for material discharge

φ20

Pneumatic valve inlet pipe diameter

Outer diameter φ 8

Pneumatic valve working pressure

0.5-1MPa

Material mixing rotation speed

200-500r/min

Number of mixing rod blades

3个

Mixing rod lifting stroke

100mm

Quantity of feeding crucibles

4 (automatic rotating workstations)

Horizontal push-pull travel

500mm

Furnace body size

Length 1690 * Height 1770 * Depth 700mm

Furnace weight

Approximately 440KG (including control cabinet)

Equipment Details

heating element