Intelligent tube furnace 1700℃

Release time: 2017-11-15 06:33:49  Number of views: 5659

Equipment introduction:

Intelligent tube furnace 1 not only has excellent shape and process, but also can safely touch the shell when running at high temperature. The most valuable thing is that the position of the temperature measuring point has been repeatedly adjusted by our technical personnel for a long time, so that the temperature of the temperature measuring point is very close to the actual temperature in the tube. At the same time, its temperature control is very accurate. Tubular furnace in high temperature field uses acid and alkali resistant, high temperature resistant, long service life corundum tube as the carrier of heating and sealing, so that the equipment is more stable.


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Equipment introduction:

Intelligent tube furnace 1 not only has excellent shape and process, but also can safely touch the shell when running at high temperature. The most valuable thing is that the position of the temperature measuring point has been repeatedly adjusted by our technical personnel for a long time, so that the temperature of the temperature measuring point is very close to the actual temperature in the tube. At the same time, its temperature control is very accurate. Tubular furnace in high temperature field uses acid and alkali resistant, high temperature resistant, long service life corundum tube as the carrier of heating and sealing, so that the equipment is more stable.







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Equipment Introduction:

High temperature vertical quenching furnace is an advanced equipment specifically designed for rapid heat treatment of metal materials under high temperature conditions, such as quenching, tempering, annealing, etc. This device is widely used in materials science, metallurgical industry, aerospace and other fields, and can process various metal materials such as alloy steel, titanium alloy, aluminum alloy, etc. to improve the hardness, toughness and other mechanical properties of the materials.



Equipment features:

1. High temperature working ability • Maximum temperature: 1700 ℃, able to meet the needs of various high-temperature heat treatments Temperature uniformity: The temperature distribution inside the furnace is uniform, ensuring that the sample can achieve consistent heat treatment effects at any position.

2. Fast heating and cooling • Fast heating speed: Using high-efficiency silicon molybdenum rods as heating elements, it can quickly heat up to the set temperature in a short time Cooling system: Equipped with an efficient cooling system that supports rapid cooling and improves production efficiency. Optional water-cooled or air-cooled system, choose the appropriate cooling method according to actual needs.

3. High precision temperature control • PID temperature control system: Adopting advanced PID temperature control system, supporting multi-stage program control, ensuring high temperature control accuracy and good repeatability Real time monitoring: equipped with high-precision thermocouples and other temperature sensors to monitor and adjust the temperature inside the furnace in real time.

4. Atmosphere control • Multiple atmosphere environments: Supports various atmosphere environments such as vacuum, inert gases (such as nitrogen, argon), reducing gases, etc Atmosphere control system: Equipped with advanced atmosphere control system, it can accurately control gas flow rate and proportion, ensuring the stability and consistency of the atmosphere environment.

5. Convenient operation • Touch screen control interface: equipped with a touch screen control interface, supporting data recording and remote monitoring, making it easy to operate and monitor the experimental process User friendly: With a user-friendly interface, it is easy to operate and maintain Program storage: Multiple experimental programs can be set and saved for easy reuse.

6. Safety design • Multiple protection measures: Built in multiple safety protection measures such as over temperature protection and over-current protection ensure safe operation Emergency stop function: It can quickly cut off the power supply in case of abnormal situations, ensuring the safety of personnel and equipment.

7. Structural design • All stainless steel structure: The furnace body is usually made of all stainless steel, with a polished or brushed surface, which is beautiful, generous, and corrosion-resistant Insulation layer: High performance insulation materials are used to effectively isolate heat, reduce energy consumption, and protect external equipment Modular design: Some models adopt modular design, which can be flexibly configured and expanded according to user needs.

8. Energy saving and environmental protection • Energy saving design: By optimizing the design of heating elements and insulation layers, energy consumption can be reduced and energy utilization efficiency can be improved.



Equipment name

High temperature vertical quenching furnace

Specification and model

1NBD-LT1700-60TI-200

Tmax

1650℃

power supply

Single phase 220V 50HZ

rated power

4.5kw

sensor type

B-type thermocouple with a diameter of 8 * 150mm

heating rate

1℃/H-20℃/Min

Furnace size

Length 140 * Height 140 * Depth 200mm

Furnace body size

Length 1075 * Height 1500 * Depth 610mm

control system


1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: Nonlinear correction is performed throughout the sintering process based on the difference between the main control temperature and the sample temperature

温度精度

±1℃

heating element

High purity silicon molybdenum rod

Quenching jar


Used for rapidly cooling metal materials under high temperature conditions to change their microstructure, improve their hardness, strength, and wear resistance.

密封系统


1. Stainless steel flange;

2. Mechanical sealing method provides better sealing effect and is less prone to air leakage.



真空度:10Pa(机械泵)


Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.


Gas supply system

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

net weight

260KG

Equipment usage precautions


1. When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;
2. Minor cracks caused by continuous use of the furnace are a normal phenomenon and do not affect the normal use of the equipment;


Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)



Equipment features:
1. Short wave infrared heating:
Efficient and energy-saving: Short wave infrared heaters can convert over 95% of electrical energy into thermal energy, far exceeding traditional resistance heating methods. Rapid heating:
Short wave infrared heating has an extremely fast response speed andcan reach the set temperature in a short period of time. Local heating: Short wave infrared radiation can concentrate heating of the target area, reduce heat loss, and improve heating efficiency.

2. Twin tube design:
Double tube structure: Adopting a double tube design, two heating tubes are installed side by side to provide a more uniform heating effect. High power density: Twin tube design can provide
higher power density in a smaller space, suitable for applications that require high energy input. Long lifespan: High quality quartz tube and tungsten wire materials ensure the long lifespan andstability of the heating tube.

3. Atmosphere control:
Multiple atmospheric environments: Supports vacuum, inert gases (such as nitrogen, argon), reducing gases, and other atmospheric environments. Atmosphere control system: Equipped with
advanced atmosphere control system, it can accurately control gas flow rate and proportion, ensuring the stability and consistency of the atmosphere environment.

4. Temperature control:
PID temperature control system: adopting advanced PID temperature control system, supporting multi-stage program control, ensuring high temperature control accuracy and good repeatability.
Real time monitoring: equipped with high-precision thermocouples and real-time monitoring and adjustment of furnace temperature.

5. Convenient operation:
Touch screen control interface: Equipped with a touch screen control interface, it supports data recording and remote monitoring, making it easy to operate and monitor the experimental process.
User friendly: With a user-friendly interface, it is easy to operate and maintain.

6. Safety design:
Multiple protection measures: Built in over temperature protection, over-current protection and other multiple safety protection measures ensure safe operation. Emergency stop function: It can
quickly cut off the power supply in case of abnormal situations, ensuring the safety of personnel and equipment.

7. Efficient cooling:
Rapid cooling system: equipped with an efficient cooling system, supporting rapid cooling and improving production efficiency. Optional cooling method: Water cooling or air cooling system can
be selected according to actual needs.

Equipment name

Cold wall rapid annealing furnace

Specification and model

NBD-HR1200-110TID4Z

power supply

Three phase 380V 50HZ

rated power

21KW

sensor type

K型

Tmax

1200℃

rated temperature

1150℃

Furnace size

φ200*276mm

Furnace body size

L1050*H1300*W690mm

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

Temperature Accuracy

+/- 1 °C

heating element



Short wave infrared heating twin tube

SEALING SYSTEM

Vacuum degree: 10Pa (mechanical pump)

Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

Gas supply system

The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

net weight

162kg

Equipment usage precautions


When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;

When using the equipment, the pressure inside the furnace tube should not exceed 0.125MPa (absolute pressure) to prevent equipment damage caused by excessive pressure;

When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.

4. The internal pressure of the gas supply cylinder is relatively high. When introducing gas into the furnace tube, a pressure reducing valve must be installed on the cylinder. It is recommended to purchase a small pressure reducing valve for testing, with a range of 0.01MPa-0.15MPa, which will be more precise and safe to use.

When the temperature of the furnace body is higher than 1000 ℃, the furnace tube cannot be in a vacuum state. The pressure inside the furnace tube should be equivalent to atmospheric pressure and maintained at atmospheric pressure;

6. Long term use temperature of high-purity quartz tube ≤ 1100 ℃

When conducting heating experiments, it is not recommended to close the exhaust and intake valves at the flange end of the furnace tube. If it is necessary to close the gas valve to heat the sample, it is necessary to constantly monitor the reading on the pressure gauge. If the absolute pressure gauge reading is greater than 0.15 MPa, the exhaust valve must be immediately opened to prevent accidents (such as furnace tube rupture, flange flying out, etc.

Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)


Equipment features:

1. Multi channel design

Multi channel output: capable of processing multiple liquid samples simultaneously, with each channel independently controlled, suitable for batch sample processing. High flexibility: Different numbers of channels can be configured according to experimental needs to meet diverse experimental requirements.

2. Precise control

Temperature control: Adopting a high-precision temperature control system to ensure a constant temperature of the liquid during the evaporation process Flow control: Equipped with precision flow regulating devices, it can accurately control the flow and pressure of gas phase output.

3. Efficient evaporation

High evaporation efficiency: Designed with an efficient evaporation chamber, it can quickly convert liquid into stable gas phase output. Uniform evaporation: Using special evaporation technology to ensure uniform evaporation of the liquid and avoid sample decomposition caused by local overheating.

4. Safety design

Overheating protection: Built in overheating protection device, automatically shuts off when the temperature exceeds the set value to prevent equipment damage. Leak detection: Equipped with a leak detection system, once a gas leak is detected, it will immediately sound an alarm and stop working.

5. Easy to operate

Touch screen control: equipped with a touch screen operation interface, supporting multi-stage program control, and simple and intuitive operation. Data recording: Supports data recording function, which can record key parameters such as temperature and flow rate, facilitating experimental data analysis.

6. Strong durability

Corrosion resistant materials: Made from corrosion-resistant materials, suitable for the evaporation of various chemical reagents. Easy maintenance: The design features components that are easy to disassemble and clean, making it convenient for daily maintenance and cleaning.


Equipment name

Multi channel liquid gas-phase generator

Specification and model

NBD-TS0.1LZ3

power supply

Single phase 220V 50HZ

rated power

4KW

sensor type

K-type thermocouple with a diameter of 1 * 350mm

Tmax

400

Furnace size

φ90*100mm

Furnace body size

L605*H500*W570mm

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;

2. Pre order sintering is available to achieve unmanned sintering process curve sintering;

3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;

4. Capable of remote control and real-time observation of equipment status;

5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.


Temperature Accuracy

±1℃

heating element

Mo doped Fe Cr Al alloy


net weight

35kg

Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)




Equipment features:

1. Microwave heating technology for efficient heating: Microwave heating can quickly and uniformly transfer energy to the sample, significantly reducing heating time. Temperature uniformity: Microwave heating allows both the interior and surface of the sample to be heated simultaneously, avoiding the temperature gradient problem in traditional heating methods.


2. High temperature capability: The working temperature can reach 1550 ℃. Temperature uniformity: The temperature distribution inside the furnace is uniform, ensuring that the sample can obtain consistent heat treatment effect at any position.


3. The safety protection system includes over temperature protection, over-current protection, emergency stop function, and microwave leak detection device.

Power specifications

AC230V 50HZ

Tmax

1550℃

Rated current

10A

power

2000W

accessory

Structure Introduction

Temperature Accuracy

+/- 1 °C

Equipment usage precautions

1. Microwave source equipment operates under high voltage and has high requirements for the working environment. It should be avoided to use it in places with high humidity and dust.

2. Improper operation and use of microwave source equipment may pose a risk of high-voltage electric shock and microwave radiation; The high voltage of microwave sources can be fatal, therefore, the operators of microwave source equipment must be personnel who have undergone strict professional training and possess relevant knowledge and experience.

When maintaining the high-voltage power supply, even if the power switch is disconnected, residual voltage will still be maintained in the equipment. If necessary, the high-voltage capacitor should be short circuited and discharged.

Before each use of the microwave source, all safety systems must be properly in place and functioning properly.

5. It is mandatory to regularly detect microwave leaks at a distance of 5 centimeters from the measurement point, and under normal working conditions, the microwave leakage should not exceed 5mW/cm3. If the specified value is exceeded, troubleshooting should be carried out according to the instructions in the manual.

6. Before each use, the microwave source equipment must be checked and ensured that the water cooling circulation system is turned on and in normal working condition. Otherwise, it cannot be turned on to avoid damage to the microwave source.

7. The cooling circulating water used for microwave sources should meet the water quality requirements in GB10067.1-88, with a total hardness (CaO mg equivalent) of less than 10, an inlet temperature of 5-30 ℃, an outlet temperature of less than 50 ℃, and a working pressure of 0.06-0.12MPa. The cooling water circuit should be cleaned regularly (it is recommended to clean it every three months). If the cooling water circuit is blocked, it will cause the magnetron to overheat, shorten its service life, and even burn out.

8. Microwave sources are highly susceptible to damage when operating under conditions of overcurrent, overvoltage, high-power, and poor cooling, especially their core component magnetron, which is very delicate and expensive. Therefore, the anode current of the equipment should be controlled below the rated value during long-term operation to ensure the service life of the magnetron.

9. It is necessary to regularly clean the microwave sintering furnace cavity to remove all deposits, including waveguide windows; Remove mixed metals and other foreign objects that may cause arcing. Sediments at waveguide windows, blind plates, etc. should be regularly cleaned with alcohol and kept clean. If the waveguide window is contaminated, it will cause microwave energy to be blocked and unable to enter the sintering furnace, or generate strong heat on its surface, and even high-frequency ignition phenomenon. In severe cases, it will damage the microwave source.

10. When sintering volatile and corrosive materials, the impact of the materials on the equipment and protective measures should be fully considered; Special attention should be paid to the impact of material volatilization on waveguide windows, observation windows, blind plates, and temperature measurement windows during the sintering process.

Service Support

1-year warranty with lifetime support (warranty does not include consumable parts such as bowls and seals).


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