Intelligent tube furnace 1700℃

Release time: 2017-11-15 14:33:49  Number of views: 5730

Equipment introduction:

Intelligent tube furnace 1 not only has excellent shape and process, but also can safely touch the shell when running at high temperature. The most valuable thing is that the position of the temperature measuring point has been repeatedly adjusted by our technical personnel for a long time, so that the temperature of the temperature measuring point is very close to the actual temperature in the tube. At the same time, its temperature control is very accurate. Tubular furnace in high temperature field uses acid and alkali resistant, high temperature resistant, long service life corundum tube as the carrier of heating and sealing, so that the equipment is more stable.


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Equipment introduction:

Intelligent tube furnace 1 not only has excellent shape and process, but also can safely touch the shell when running at high temperature. The most valuable thing is that the position of the temperature measuring point has been repeatedly adjusted by our technical personnel for a long time, so that the temperature of the temperature measuring point is very close to the actual temperature in the tube. At the same time, its temperature control is very accurate. Tubular furnace in high temperature field uses acid and alkali resistant, high temperature resistant, long service life corundum tube as the carrier of heating and sealing, so that the equipment is more stable.







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Equipment Introduction:

High temperature vertical quenching furnace is an advanced equipment specifically designed for rapid heat treatment of metal materials under high temperature conditions, such as quenching, tempering, annealing, etc. This device is widely used in materials science, metallurgical industry, aerospace and other fields, and can process various metal materials such as alloy steel, titanium alloy, aluminum alloy, etc. to improve the hardness, toughness and other mechanical properties of the materials.



Equipment features:

1. High temperature working ability • Maximum temperature: 1700 ℃, able to meet the needs of various high-temperature heat treatments Temperature uniformity: The temperature distribution inside the furnace is uniform, ensuring that the sample can achieve consistent heat treatment effects at any position.

2. Fast heating and cooling • Fast heating speed: Using high-efficiency silicon molybdenum rods as heating elements, it can quickly heat up to the set temperature in a short time Cooling system: Equipped with an efficient cooling system that supports rapid cooling and improves production efficiency. Optional water-cooled or air-cooled system, choose the appropriate cooling method according to actual needs.

3. High precision temperature control • PID temperature control system: Adopting advanced PID temperature control system, supporting multi-stage program control, ensuring high temperature control accuracy and good repeatability Real time monitoring: equipped with high-precision thermocouples and other temperature sensors to monitor and adjust the temperature inside the furnace in real time.

4. Atmosphere control • Multiple atmosphere environments: Supports various atmosphere environments such as vacuum, inert gases (such as nitrogen, argon), reducing gases, etc Atmosphere control system: Equipped with advanced atmosphere control system, it can accurately control gas flow rate and proportion, ensuring the stability and consistency of the atmosphere environment.

5. Convenient operation • Touch screen control interface: equipped with a touch screen control interface, supporting data recording and remote monitoring, making it easy to operate and monitor the experimental process User friendly: With a user-friendly interface, it is easy to operate and maintain Program storage: Multiple experimental programs can be set and saved for easy reuse.

6. Safety design • Multiple protection measures: Built in multiple safety protection measures such as over temperature protection and over-current protection ensure safe operation Emergency stop function: It can quickly cut off the power supply in case of abnormal situations, ensuring the safety of personnel and equipment.

7. Structural design • All stainless steel structure: The furnace body is usually made of all stainless steel, with a polished or brushed surface, which is beautiful, generous, and corrosion-resistant Insulation layer: High performance insulation materials are used to effectively isolate heat, reduce energy consumption, and protect external equipment Modular design: Some models adopt modular design, which can be flexibly configured and expanded according to user needs.

8. Energy saving and environmental protection • Energy saving design: By optimizing the design of heating elements and insulation layers, energy consumption can be reduced and energy utilization efficiency can be improved.



Equipment name

High temperature vertical quenching furnace

Specification and model

1NBD-LT1700-60TI-200

Tmax

1650℃

power supply

Single phase 220V 50HZ

rated power

4.5kw

sensor type

B-type thermocouple with a diameter of 8 * 150mm

heating rate

1℃/H-20℃/Min

Furnace size

Length 140 * Height 140 * Depth 200mm

Furnace body size

Length 1075 * Height 1500 * Depth 610mm

control system


1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: Nonlinear correction is performed throughout the sintering process based on the difference between the main control temperature and the sample temperature

温度精度

±1℃

heating element

High purity silicon molybdenum rod

Quenching jar


Used for rapidly cooling metal materials under high temperature conditions to change their microstructure, improve their hardness, strength, and wear resistance.

密封系统


1. Stainless steel flange;

2. Mechanical sealing method provides better sealing effect and is less prone to air leakage.



真空度:10Pa(机械泵)


Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.


Gas supply system

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

net weight

260KG

Equipment usage precautions


1. When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;
2. Minor cracks caused by continuous use of the furnace are a normal phenomenon and do not affect the normal use of the equipment;


Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)



Equipment features:
1. Short wave infrared heating:
Efficient and energy-saving: Short wave infrared heaters can convert over 95% of electrical energy into thermal energy, far exceeding traditional resistance heating methods. Rapid heating:
Short wave infrared heating has an extremely fast response speed andcan reach the set temperature in a short period of time. Local heating: Short wave infrared radiation can concentrate heating of the target area, reduce heat loss, and improve heating efficiency.

2. Twin tube design:
Double tube structure: Adopting a double tube design, two heating tubes are installed side by side to provide a more uniform heating effect. High power density: Twin tube design can provide
higher power density in a smaller space, suitable for applications that require high energy input. Long lifespan: High quality quartz tube and tungsten wire materials ensure the long lifespan andstability of the heating tube.

3. Atmosphere control:
Multiple atmospheric environments: Supports vacuum, inert gases (such as nitrogen, argon), reducing gases, and other atmospheric environments. Atmosphere control system: Equipped with
advanced atmosphere control system, it can accurately control gas flow rate and proportion, ensuring the stability and consistency of the atmosphere environment.

4. Temperature control:
PID temperature control system: adopting advanced PID temperature control system, supporting multi-stage program control, ensuring high temperature control accuracy and good repeatability.
Real time monitoring: equipped with high-precision thermocouples and real-time monitoring and adjustment of furnace temperature.

5. Convenient operation:
Touch screen control interface: Equipped with a touch screen control interface, it supports data recording and remote monitoring, making it easy to operate and monitor the experimental process.
User friendly: With a user-friendly interface, it is easy to operate and maintain.

6. Safety design:
Multiple protection measures: Built in over temperature protection, over-current protection and other multiple safety protection measures ensure safe operation. Emergency stop function: It can
quickly cut off the power supply in case of abnormal situations, ensuring the safety of personnel and equipment.

7. Efficient cooling:
Rapid cooling system: equipped with an efficient cooling system, supporting rapid cooling and improving production efficiency. Optional cooling method: Water cooling or air cooling system can
be selected according to actual needs.

Equipment name

Cold wall rapid annealing furnace

Specification and model

NBD-HR1200-110TID4Z

power supply

Three phase 380V 50HZ

rated power

21KW

sensor type

K型

Tmax

1200℃

rated temperature

1150℃

Furnace size

φ200*276mm

Furnace body size

L1050*H1300*W690mm

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

Temperature Accuracy

+/- 1 °C

heating element



Short wave infrared heating twin tube

SEALING SYSTEM

Vacuum degree: 10Pa (mechanical pump)

Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

Gas supply system

The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

net weight

162kg

Equipment usage precautions


When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;

When using the equipment, the pressure inside the furnace tube should not exceed 0.125MPa (absolute pressure) to prevent equipment damage caused by excessive pressure;

When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.

4. The internal pressure of the gas supply cylinder is relatively high. When introducing gas into the furnace tube, a pressure reducing valve must be installed on the cylinder. It is recommended to purchase a small pressure reducing valve for testing, with a range of 0.01MPa-0.15MPa, which will be more precise and safe to use.

When the temperature of the furnace body is higher than 1000 ℃, the furnace tube cannot be in a vacuum state. The pressure inside the furnace tube should be equivalent to atmospheric pressure and maintained at atmospheric pressure;

6. Long term use temperature of high-purity quartz tube ≤ 1100 ℃

When conducting heating experiments, it is not recommended to close the exhaust and intake valves at the flange end of the furnace tube. If it is necessary to close the gas valve to heat the sample, it is necessary to constantly monitor the reading on the pressure gauge. If the absolute pressure gauge reading is greater than 0.15 MPa, the exhaust valve must be immediately opened to prevent accidents (such as furnace tube rupture, flange flying out, etc.

Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)


Equipment features:

1. Multi channel design

Multi channel output: capable of processing multiple liquid samples simultaneously, with each channel independently controlled, suitable for batch sample processing. High flexibility: Different numbers of channels can be configured according to experimental needs to meet diverse experimental requirements.

2. Precise control

Temperature control: Adopting a high-precision temperature control system to ensure a constant temperature of the liquid during the evaporation process Flow control: Equipped with precision flow regulating devices, it can accurately control the flow and pressure of gas phase output.

3. Efficient evaporation

High evaporation efficiency: Designed with an efficient evaporation chamber, it can quickly convert liquid into stable gas phase output. Uniform evaporation: Using special evaporation technology to ensure uniform evaporation of the liquid and avoid sample decomposition caused by local overheating.

4. Safety design

Overheating protection: Built in overheating protection device, automatically shuts off when the temperature exceeds the set value to prevent equipment damage. Leak detection: Equipped with a leak detection system, once a gas leak is detected, it will immediately sound an alarm and stop working.

5. Easy to operate

Touch screen control: equipped with a touch screen operation interface, supporting multi-stage program control, and simple and intuitive operation. Data recording: Supports data recording function, which can record key parameters such as temperature and flow rate, facilitating experimental data analysis.

6. Strong durability

Corrosion resistant materials: Made from corrosion-resistant materials, suitable for the evaporation of various chemical reagents. Easy maintenance: The design features components that are easy to disassemble and clean, making it convenient for daily maintenance and cleaning.


Equipment name

Multi channel liquid gas-phase generator

Specification and model

NBD-TS0.1LZ3

power supply

Single phase 220V 50HZ

rated power

4KW

sensor type

K-type thermocouple with a diameter of 1 * 350mm

Tmax

400

Furnace size

φ90*100mm

Furnace body size

L605*H500*W570mm

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;

2. Pre order sintering is available to achieve unmanned sintering process curve sintering;

3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;

4. Capable of remote control and real-time observation of equipment status;

5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.


Temperature Accuracy

±1℃

heating element

Mo doped Fe Cr Al alloy


net weight

35kg

Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)




Equipment features:

1. Microwave heating technology for efficient heating: Microwave heating can quickly and uniformly transfer energy to the sample, significantly reducing heating time. Temperature uniformity: Microwave heating allows both the interior and surface of the sample to be heated simultaneously, avoiding the temperature gradient problem in traditional heating methods.


2. High temperature capability: The working temperature can reach 1550 ℃. Temperature uniformity: The temperature distribution inside the furnace is uniform, ensuring that the sample can obtain consistent heat treatment effect at any position.


3. The safety protection system includes over temperature protection, over-current protection, emergency stop function, and microwave leak detection device.

Power specifications

AC230V 50HZ

Tmax

1550℃

Rated current

10A

power

2000W

accessory

Structure Introduction

Temperature Accuracy

+/- 1 °C

Equipment usage precautions

1. Microwave source equipment operates under high voltage and has high requirements for the working environment. It should be avoided to use it in places with high humidity and dust.

2. Improper operation and use of microwave source equipment may pose a risk of high-voltage electric shock and microwave radiation; The high voltage of microwave sources can be fatal, therefore, the operators of microwave source equipment must be personnel who have undergone strict professional training and possess relevant knowledge and experience.

When maintaining the high-voltage power supply, even if the power switch is disconnected, residual voltage will still be maintained in the equipment. If necessary, the high-voltage capacitor should be short circuited and discharged.

Before each use of the microwave source, all safety systems must be properly in place and functioning properly.

5. It is mandatory to regularly detect microwave leaks at a distance of 5 centimeters from the measurement point, and under normal working conditions, the microwave leakage should not exceed 5mW/cm3. If the specified value is exceeded, troubleshooting should be carried out according to the instructions in the manual.

6. Before each use, the microwave source equipment must be checked and ensured that the water cooling circulation system is turned on and in normal working condition. Otherwise, it cannot be turned on to avoid damage to the microwave source.

7. The cooling circulating water used for microwave sources should meet the water quality requirements in GB10067.1-88, with a total hardness (CaO mg equivalent) of less than 10, an inlet temperature of 5-30 ℃, an outlet temperature of less than 50 ℃, and a working pressure of 0.06-0.12MPa. The cooling water circuit should be cleaned regularly (it is recommended to clean it every three months). If the cooling water circuit is blocked, it will cause the magnetron to overheat, shorten its service life, and even burn out.

8. Microwave sources are highly susceptible to damage when operating under conditions of overcurrent, overvoltage, high-power, and poor cooling, especially their core component magnetron, which is very delicate and expensive. Therefore, the anode current of the equipment should be controlled below the rated value during long-term operation to ensure the service life of the magnetron.

9. It is necessary to regularly clean the microwave sintering furnace cavity to remove all deposits, including waveguide windows; Remove mixed metals and other foreign objects that may cause arcing. Sediments at waveguide windows, blind plates, etc. should be regularly cleaned with alcohol and kept clean. If the waveguide window is contaminated, it will cause microwave energy to be blocked and unable to enter the sintering furnace, or generate strong heat on its surface, and even high-frequency ignition phenomenon. In severe cases, it will damage the microwave source.

10. When sintering volatile and corrosive materials, the impact of the materials on the equipment and protective measures should be fully considered; Special attention should be paid to the impact of material volatilization on waveguide windows, observation windows, blind plates, and temperature measurement windows during the sintering process.

Service Support

1-year warranty with lifetime support (warranty does not include consumable parts such as bowls and seals).


Equipment features:

1. MoSi2 heating element suspension installation, easy to replace;
2. Vacuum ceramic fiber board constitutes insulation material;
3. RHTV type tube furnace with support for vertical operation;
4. B-type thermocouple;
5. The power regulation unit is equipped with a low-voltage transformer and a thyristor regulator;
6. Temperature selection limiter, used for over temperature protection of furnaces and goods;
7. The switchgear with controller is separated from the kiln and installed in a separate vertical cabinet;
8. Electric rotary release structure, quenching is safer and the structure is more stable.

Equipment name

Vertical quenching furnace

Specification and model

NBD-LT1700-60TI-200

Tmax

1650℃

power supply

Single phase 220V 50HZ

rated power

5KW

Heating temperature zone size

Φ220*210mm

Furnace tube material

corundum tubeΦ60*1000mm
Type of temperature measuring element

B-type thermocoupleΦ8*150mm

Dimensions inside the quenching tank

Φ130*220mm
heating rate

1℃/H-20℃/Min

Air inlet and outlet system

Equipped with solenoid valve control, the inner and outer polished Ba grade stainless steel pipes are controlled

Furnace body size

Length 1075 * Height 1780 * Depth 610mm

control system

11. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: Nonlinear correction is performed throughout the sintering process based on the difference between the main control temperature and the sample temperature

Temperature Accuracy

±1℃

heating element

High purity silicon molybdenum rod

Pressure measurement and monitoring


Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

Gas supply system


The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

Electromagnetic release observation window


After reaching the set temperature, the trip can be performed as needed, and the entire trip process can be clearly seen through the observation port


net weight

260kg

Equipment usage precautions

1. When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;

2. When using the equipment, the pressure inside the furnace tube should not exceed 0.125MPa (absolute pressure) to prevent equipment damage caused by excessive pressure;

3. When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.

4. The internal pressure of the gas supply cylinder is relatively high. When introducing gas into the furnace tube, a pressure reducing valve must be installed on the cylinder. It is recommended to purchase a small pressure reducing valve for testing, with a range of 0.01MPa-0.15MPa, which will be more precise and safe to use.

5. When the temperature of the furnace body is higher than 1000 ℃, the furnace tube cannot be in a vacuum state. The pressure inside the furnace tube should be equivalent to atmospheric pressure and maintained at atmospheric pressure;

6. Long term use temperature of high-purity quartz tube ≤ 1100 ℃

7. It is not recommended to close the exhaust and intake valves at the flange end of the furnace tube during heating experiments. If it is necessary to close the gas valve to heat the sample, it is necessary to constantly monitor the reading on the pressure gauge. The absolute pressure gauge reading should not exceed 0.15 MPa, and the exhaust valve must be opened immediately to prevent accidents (such as furnace tube rupture, flange flying out, etc.).


Service Support

One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)

Disclaimer: The product introduction content on this website (including product images, product descriptions, technical parameters, etc.) is for reference only. Due to delayed updates, there may be some discrepancies between the content and the actual situation. Please contact our customer service personnel for confirmation. The information provided on this website does not constitute any offer or commitment. Nuobadi Company may periodically improve and modify any information on the website without prior notice.

Related products


Equipment features:

1. The collection device is equipped with a double-layer water cooling system, which can greatly improve the cooling and collection efficiency of materials;

2. The control system adopts advanced PLC+touch screen control system, which makes the operation simpler and more convenient. The control mathematical model adopts advanced PID self-learning fuzzy control to maintain the temperature control accuracy at ± 1 ℃;

3. The furnace body adopts a double-layer air-cooled structure technology, which helps to reduce the surface temperature of the shell;

4. High purity Al2O3 fiber refractory insulation material has superior insulation effect and effectively reduces equipment power consumption;

5. The heating elements are distributed in a circular shape inside the furnace, surrounding the furnace tube 360 degrees to improve the temperature uniformity inside the furnace.

PRODUCT MODEL

NBD-G1200-26TI2F-350

Electrical specifications

three-phase380V 50HZ

Tmax

1150℃

rated power

12KW

Type of temperature measuring element

K type thermocouple420mm

Heating temperature zone size

Φ350*420mm

Furnace tube material

310sStainless steel pipe

Effective volume of furnace tube

70L

Mixing motor speed

0~11 revolutions per minute

Cutting motor speed

0~19 revolutions per minute

Furnace body size

Length 1430 x Depth 1060 x Height 2560mm

Recommended heating rate

10℃/min

Main control interface

Touch screen control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

pneumatic system

Temperature Accuracy

+/- 1 ℃

High definition quartz observation window for working cavity

Pressure measurement and monitoring

Using a mechanical pressure gauge with shock-absorbing oil to create damping during pressure fluctuations and reduce pointer oscillation back and forth.

Gas supply system


The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

weight

≈650KG

Equipment usage precautions

When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure;
When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.



Service Support

1-year warranty with lifetime support (warranty does not include consumable parts such as furnace tubes and sealing rings)。


Disclaimer: The product introduction content on this website (including product images, product descriptions, technical parameters, etc.) is for reference only. Due to delayed updates, there may be some discrepancies between the content and the actual situation. Please contact our customer service personnel for confirmation. The information provided on this website does not constitute any offer or commitment. Nuobadi Company may periodically improve and modify any information on the website without prior notice.


Related products





Equipment features:

1. The furnace tube is made of high-purity alumina material, which has superior corrosion resistance and high temperature resistance;
2. High purity Al2O3 fiber refractory insulation material has superior insulation effect and effectively reduces equipment power consumption;
3. The furnace body adopts a double-layer air-cooled structure technology, greatly reducing the surface temperature of the shell;
4. Adopting intelligent PID fuzzy temperature control, 7-inch touch screen centralized control, can intuitively display the "time temperature" curve;

PRODUCT MODEL

NBD-T1500-50TI

NBD-T1700-50TI

Electrical specifications

AC220V 1.5KW

AC220V 1.8KW

Reachable temperature

1500 ℃ (<1 hour

1700 ℃ (<1 hour)

Continuous temperature

1450 ℃ (continuous)

1650 ℃ (continuous)

Achievable heating rate

≤  20 ℃/min

Heating zone length

180mm

Furnace tube size

Φ50*700mm

Temperature field distribution

As shown in the figure: This is the temperature zone curve of the 1700 ℃ equipment

control system

1. The NBD-101E embedded operating system features a graphical interface for exchanging Chinese and English, a 7-inch true color touch screen input, an intelligent human-machine dialogue mode, real-time heating power display, and non-linear temperature correction;


2. The experimental process is more intuitive and the operation is more convenient;


3. It has functions such as over temperature alarm, disconnection prompt, and leakage protection.

Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.
Gas supply system
The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

Temperature Accuracy

+/- 1 ℃

heating element

High purity silicon carbide rod

High purity silicon molybdenum rod

SEALING SYSTEM

Vacuum degree: ≤ 10Pa (mechanical pump)

Pressure measurement and monitoring


Using a mechanical pressure gauge with shock-absorbing oil to create damping during pressure fluctuations and reduce pointer oscillation back and forth.

Gas supply system

The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

net weight

30KG

45KG

Equipment usage precautions

1、When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure;
2、When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.
3、Before using this device, please carefully read the precautions for using corundum products;

Service Support

1-year warranty with lifetime support (warranty does not include consumable parts such as furnace tubes and seals).

Disclaimer: The product introduction content on this website (including product images, product descriptions, technical parameters, etc.) is for reference only. Due to delayed updates, there may be some discrepancies between the content and the actual situation. Please contact our customer service personnel for confirmation. The information provided on this website does not constitute any offer or commitment. Nuobadi Company may periodically improve and modify any information on the website without prior notice.

Related products





Equipment features:
1. Rotatable design
90 ° rotation: The furnace body can rotate 90 degrees along the axis, making the loading and unloading of samples more convenient and efficient.
Safety locking mechanism: equipped with a safety locking mechanism to ensure that the furnace body will not rotate accidentally during the heating process, ensuring operational safety.

2. Precise temperature control
PID regulation: Advanced PID temperature controller is used to achieve precise temperature control and ensure that the heating curve meets the preset parameters.
High precision sensor: Built in high-precision temperature sensor, real-time monitoring of temperature changes inside the furnace, ensuring stable and reliable process conditions.
Rapid heating and cooling: Optimize the layout of heating elements to achieve rapid heating and cooling, shorten the process cycle, and improve production efficiency.
3. Vacuum atmosphere control
Vacuum pump system: Equipped with an efficient vacuum pump system, it can pump the furnace to the required vacuum degree, ensuring heating treatment under anaerobic or other specific atmospheric conditions.
Atmosphere control system: Inert gases (such as argon, nitrogen, etc.) can be introduced according to process requirements to maintain a stable atmosphere and prevent sample oxidation or reaction.
4. Compact design and portability
Compact design: The overall design is compact and occupies a small area, making it very suitable for use in laboratories with limited space.
5. Efficient heating and cooling
Rapid heating and cooling: Optimize the layout of heating elements to achieve rapid heating and cooling, shorten the process cycle, and improve production efficiency.
Cooling system: Integrated water cooling or other cooling methods to accelerate the cooling process and reduce waiting time.
6. Safety protection measures
Over temperature protection: Built in over temperature protection mechanism, automatically cuts off power when abnormal temperature rise is detected to prevent equipment damage.
Emergency stop button: A clear emergency stop button should be installed outside the furnace to ensure that operators can quickly take action in case of emergencies.
7. Automation and Intelligence
Programming control: supports setting heating path, atmosphere flow rate and other parameters through computer or touch screen interface, simplifies operation process and improves automation level.
Data recording and analysis: capable of automatically recording key operational data and generating reports for subsequent analysis and improvement.
Remote monitoring: supports remote monitoring and management through the network, making it convenient for maintenance personnel to keep track of equipment status at any time.

Electrical specifications

NBD-O1200-50TIR

Electrical specifications

AC220V    1.0KW

Reachable temperature

1200 ℃ (<1 hour)

rated temperature

1150℃

Long term use temperature range

300~1150℃

heating rate

1℃/H-20℃/Min

Furnace tube diameter

50mm

Furnace body size

350×390×350mm

Temperature field distribution

As shown in the figure: This is the temperature zone curve of the device (constant temperature zone size: 100mm)

Temperature Accuracy

±1℃

heating element

Mo doped Fe Cr Al alloy

control system
1. 15 temperature curves can be pre stored to avoid the trouble caused by repeated settings of different experimental processes;
2. The experimental process is more intuitive and the operation is more convenient;
3. The NBD-101E embedded operating system has a graphical interface for exchanging Chinese and English,
7-inch true color touch screen input, intelligent human-machine dialogue mode, non-linear style temperature correction;
4. It has functions such as over temperature alarm, disconnection prompt, and leakage protection.

SEALING SYSTEM

Vacuum degree: 10Pa (mechanical pump)

Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

net weight

30kg

Equipment usage precautions

1. When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;

2. When using the equipment, the pressure inside the furnace tube should not exceed 0.125MPa (absolute pressure) to prevent equipment damage caused by excessive pressure;

3. When used under vacuum, the operating temperature of the equipment shall not exceed 800 ℃;

4. The internal pressure of the gas supply cylinder is relatively high. When introducing gas into the furnace tube, a pressure reducing valve must be installed on the cylinder. It is recommended to purchase a small pressure reducing valve for testing, with a range of 0.01MPa-0.15MPa, which will be more precise and safe to use;

5. When the temperature of the furnace body is higher than 1000 ℃, the furnace tube cannot be in a vacuum state. The pressure inside the furnace tube should be equivalent to atmospheric pressure and maintained at atmospheric pressure;

6. The long-term use temperature of high-purity quartz tube is ≤ 1100 ℃;

7. It is not recommended to close the exhaust and intake valves at the flange end of the furnace tube during heating experiments. If it is necessary to close the gas valve to heat the sample, it is necessary to constantly monitor the reading on the pressure gauge. If the absolute pressure gauge reading is greater than 0.15 MPa, the exhaust valve must be immediately opened to prevent accidents (such as furnace tube rupture, flange flying out, etc.).

Service Support

One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below).

Disclaimer: The product introduction content on this website (including product images, product descriptions, technical parameters, etc.) is for reference only. Due to delayed updates, there may be some discrepancies between the content and the actual situation. Please contact our customer service personnel for confirmation. The information provided on this website does not constitute any offer or commitment. Nuobadi Company may periodically improve and modify any information on the website without prior notice.


Equipment features

1. Efficient and energy-saving

The materials in the furnace are heated evenly and quickly, effectively shortening the production cycle and reducing energy consumption.

2. Multi functionality and high-precision temperature control:

High temperature control accuracy, maintained at ± 1 ℃, meeting the heating and processing needs of various materials. Eight samples can be placed simultaneously and subjected to heat treatment at different temperatures to improve production efficiency.

3. Easy to operate and intelligent:

The device adopts a touch screen+temperature control module, which can achieve one click heating or stopping of eight channels, and individual channels can also be controlled separately.

4. Structure and Design

The furnace body consists of 8 small tube furnaces, using high-purity quartz furnace tubes, with a compact structure and small footprint. There are 8 independent air inlets and 8 independent air outlets on both sides of the furnace body, ensuring that the samples in each channel can be heat-treated under vacuum or atmospheric protection.

Equipment name

Vertical eight channel high-throughput tube furnace

Specification and model

NBD-LT1200-LTS-MC8

Tmax

1150

heating rate

1℃/H-20℃/Min

rated power

12kw

power supply

three-phase380V 50HZ

Number of temperature zones

Eight temperature and eight control

sensor type

K type thermocouple

Temperature zone size

Inner diameter * height Φ 80 * 200mm

Furnace tube size

1690*1400*700(Length * Height * Depthmm)

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;

2. Pre order sintering is available to achieve unmanned sintering process curve sintering;

3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;

4. Capable of remote control and real-time observation of equipment status;

5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

Temperature Accuracy

±1℃

Equipment Details

                                              

heating element

Mo doped Fe Cr Al alloy

SEALING SYSTEM

Vacuum degree: 10Pa (mechanical pump)

Pressure measurement and monitoring

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

Gas supply system

The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

net weight

260kg

Equipment usage precautions

When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure;
When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.

Service Support

One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below).

Disclaimer: The product introduction content on this website (including product images, product descriptions, technical parameters, etc.) is for reference only. Due to delayed updates, there may be some discrepancies between the content and the actual situation. Please contact our customer service personnel for confirmation. The information provided on this website does not constitute any offer or commitment. Nuobadi Company may periodically improve and modify any information on the website without prior notice.



Equipment features
Precise control: PID temperature control technology and high-precision sensors are used to ensure consistency and repeatability of reaction conditions.
Multi step process integration: Integrating multiple steps such as reduction and extraction into one system to simplify the operation process and improve efficiency.
Efficient Separation: Optimize the extraction process, utilize different physical and chemical properties to achieve effective separation, and reduce impurity content.
High degree of automation: Supports programming control and remote monitoring, allowing users to set process parameters through a computer interface and monitor experimental progress in real-time.
Flexible configuration: Different specifications of reactors, gas flow rates, and other parameters can be customized according to specific experimental needs to meet diverse research needs.

Equipment name

Experimental apparatus for reducing and extracting alloy preparation

power supply

Single phase 220V 50HZ

rated power

6KW (including 2KW molecular pump unit)

heating element

HRE alloy resistance wire

Furnace temperature control accuracy

±1℃

Temperature control sensor (furnace)

K-type thermocouple with a diameter of 2 * 420mm

Temperature control accuracy of reaction kettle

±5℃

Temperature sensor (reactor)

K-type right angle thermocouple with a diameter of 8mm * 100+450

Tmax

1200℃

rated temperature

1150℃

Recommended heating rate

≤20℃/min

Size of furnace temperature zone

φ240*220mm

Sintering crucible size

Outer diameter of 133mm, height of 180mm (at 1100 ℃)

Collect crucible dimensions

Outer diameter of 120, inner diameter of 34.5, height of 30 (at 200-300 ℃)

Molecular pump unit power supply

380V 50HZ

Vacuum pump model

DRV30 KF40 connector extraction speed of 8.3L/s

Molecular pump model

FF-160/620F LF interface with a pumping speed of 600L/s and a speed of 27000 r/min

Overall ultimate vacuum degree of the system

≤5.3×10-4Pa

Furnace body size

Length 1150 * Height 1480 * Depth 700mm

Furnace weight

About 200KG

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

heating element


HRE alloy resistance wire

condenser

The condenser collector is made of 304 stainless steel material and has a built-in water-cooled structure. It condenses the metal vapor brought out by the molecular pump or airflow, reduces the temperature of the reaction mixture, and prevents the generation of by-products. Avoid causing damage to the molecular pump unit.

Equipment usage precautions

1.When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;
2.Minor cracks caused by continuous use of the furnace are a normal phenomenon and do not affect the normal use of the equipment;

Service Support

One year limited warranty with lifetime support (warranty does not include consumable parts)


Equipment features
Precise control: PID temperature control technology and high-precision sensors are used to ensure consistency and repeatability of reaction conditions.
Multi step process integration: Integrating multiple steps such as reduction and extraction into one system to simplify the operation process and improve efficiency.
Efficient Separation: Optimize the extraction process, utilize different physical and chemical properties to achieve effective separation, and reduce impurity content.
High degree of automation: Supports programming control and remote monitoring, allowing users to set process parameters through a computer interface and monitor experimental progress in real-time.
Flexible configuration: Different specifications of reactors, gas flow rates, and other parameters can be customized according to specific experimental needs to meet diverse research needs.

Equipment name

Experimental apparatus for reducing and extracting alloy preparation

power supply

Single phase 220V 50HZ

rated power

6KW (including 2KW molecular pump unit)

heating element

HRE alloy resistance wire

Furnace temperature control accuracy

±1℃

Temperature control sensor (furnace)

K-type thermocouple with a diameter of 2 * 420mm

Temperature control accuracy of reaction kettle

±5℃

Temperature sensor (reactor)

K-type right angle thermocouple with a diameter of 8mm * 100+450

Tmax

1200℃

rated temperature

1150℃

Recommended heating rate

≤20℃/min

Size of furnace temperature zone

φ240*220mm

Sintering crucible size

Outer diameter of 133mm, height of 180mm (at 1100 ℃)

Collect crucible dimensions

Outer diameter of 120, inner diameter of 34.5, height of 30 (at 200-300 ℃)

Molecular pump unit power supply

380V 50HZ

Vacuum pump model

DRV30 KF40 connector extraction speed of 8.3L/s

Molecular pump model

FF-160/620F LF interface with a pumping speed of 600L/s and a speed of 27000 r/min

Overall ultimate vacuum degree of the system

≤5.3×10-4Pa

Furnace body size

Length 1150 * Height 1480 * Depth 700mm

Furnace weight

About 200KG

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

heating element


HRE alloy resistance wire

condenser

The condenser collector is made of 304 stainless steel material and has a built-in water-cooled structure. It condenses the metal vapor brought out by the molecular pump or airflow, reduces the temperature of the reaction mixture, and prevents the generation of by-products. Avoid causing damage to the molecular pump unit.

Equipment usage precautions

1.When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;
2.Minor cracks caused by continuous use of the furnace are a normal phenomenon and do not affect the normal use of the equipment;

Service Support

One year limited warranty with lifetime support (warranty does not include consumable parts)

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Equipment features:

1. Five sided heating design

Uniform heating: Heating the sample uniformly throughout the entire chamber by simultaneously heating five surfaces (front, back, left, right, and bottom) to reduce temperature differences.

Efficient heating element: Using high-density silicon molybdenum or resistance wire as the heating element, it can work stably at high temperatures up to 1200 ℃ and provide efficient heating performance.

2. Precise temperature control

PID temperature control system: adopting advanced PID (proportional integral derivative) controller to ensure the accuracy and stability of temperature control.

High precision sensor: Built in high-precision temperature sensor, real-time monitoring of temperature changes inside the furnace, ensuring stable and reliable process conditions.

3. High temperature resistant materials

Furnace material: High purity alumina fiber is usually used as the furnace material, which has excellent insulation performance and chemical stability, and can work stably for a long time at high temperatures.

Refractory layer: designed with multiple layers of refractory materials, effectively reducing heat loss and improving heating efficiency.

3. Automation and Intelligence

Programming control: supports setting parameters such as heating path and cooling rate through computer or touch screen interface, simplifies operation process and improves automation level.

Data recording and analysis: capable of automatically recording key operational data and generating reports for subsequent analysis and improvement.

Remote monitoring: supports remote monitoring and management through the network, making it convenient for maintenance personnel to keep track of equipment status at any time.

Specification and model

NBD-M1200-40(B)TI

precision

±1

Touch screen size

7.0"

rated power

380V/10.0KW

sensor type

K type thermocouple

Tmax

1200

rated temperature

1150

Recommended heating rate

10/min

Furnace space

L400×H400×W400mm

Net dimensions of furnace body shape

L780×H1650×W850mm

weight

≈320KG

控制系统control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

heating element


Mo doped Fe Cr Al alloy


Atmosphere protection box
(Optional)



An atmosphere protection box is an accessory device used inside a heating furnace, designed to create and maintain a specific atmosphere environment to protect the materials being heated from oxidation, contamination, or adverse reactions with other components in the air (customizable size).

Equipment usage precautions

1. When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury;
2. Minor cracks caused by continuous use of the furnace are a normal phenomenon and do not affect the normal use of the equipment;


Service Support


One year limited warranty, providing lifetime support (the warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below)。


The main medium treated by this exhaust gas device

Silane SiH4, phosphine PH3, germane GeH4, silicon dioxide SiO2, borane B2H6, boron trifluoride BF3, nitrous oxide (laughing gas) N2O, octafluorocyclobutane C4F8, carbon tetrafluoride CF4, germanium tetrachloride GeCl4, silicon tetrachloride SiCl4, trichlorosilane SiHCl3, chlorine gas Cl2, boron trichloride BCl3, carbon tetrachloride CCl4, carbon chloride CCl2, fluorine gas F2, other acidic and alkaline tail gas hydrogen sulfide H2S, ammonia gas NH3, hydrochloric acid HCl, sulfuric acid H2SO4, sulfur dioxide SO2, dust, etc.

Basic control of fan

One exhaust gas treatment device is equipped with a fan (no backup, no negative pressure stabilizing transmitter and frequency converter linkage).

water pump control

Exhaust gas treatment device, 1 magnetic driven pump, and a filtering device at the water pump outlet.

Water supply and drainage control

The water inlet is replenished manually and automatically, and the drainage is done manually.

Automatic dosing control

Equipped with one set of automatic dosing device, which includes pH probe, metering pump, signal transmission line, and dosing bucket (without stirring). Set the pH value to 4-6, feedback the signal to the metering pump through the pH meter, and add or stop the dosing action in the circulation box. The specific setting and adjustment should be based on the actual concentration situation on site

Safety Control

1. Compressed air online safety control: continuously introducing compressed air online to accelerate the spontaneous combustion of silane tail gas and prevent silane accumulation. The compressed air volume is 2500L/h, and it is recommended that the compressor exhaust pressure be no less than 7Bar.

2. Nitrogen protection safety control: In necessary situations or in case of alarm or emergency, emergency access to nitrogen is required to dilute the protective silane gas and reduce risks.

3. New air supply safety control: Install a new air supply safety port on the emergency combustion cylinder to accelerate the spontaneous combustion of silane tail gas and prevent silane accumulation (this device is not installed in this project).

4. Anti static safety control: The exhaust gas washing device is made of imported PVC material, which generates no static electricity.

5. Wet process safety control: The process adopts wet spray treatment to reduce the heat generated by silane reaction, effectively extinguish the flame, and also hydrolyze silane.

Note: This system can package system operations and data monitoring on the local touch screen. The local control panel PLC reserves TCP/IP communication interfaces, data packaging, and reserved fan operation and fault dry contacts for linkage with your equipment.

Highest safety and stability

stability

1. By adopting a continuous supply of compressed air, it is possible to fully combust waste gas treatment scenarios such as silane SiH4. If hydrogen H2 is present, the system will be kept within the safe limit range of hydrogen H2, ensuring long-term safe operation of the system;

2. Strong multiple high-speed atomization pre cleaning to ensure dust removal, cleaning, and purification capabilities;

3. A strong excretory cone generates a slight negative pressure, improving cleaning and purification capabilities;

4. Adopting a combustion pre atomization spray section and a purification function section to independently inlet, spray, and discharge water, achieving no blockage issues;

5. The problem of air inlet blockage caused by imported equipment with high processing capacity can be cleared without stopping the machine;

6. Independent drainage control system, equipped with a replacement external storage tank, capable of completing drainage and water intake tasks with just one click.

(7) 100% emission compliance commitment

After exhaust treatment, it meets the corresponding national standards of GB16297-1996 "Comprehensive Emission Standards for Air Pollutants" and GB30484-2013 "Emission Standards for Pollutants in the Battery Industry".

(8) Convenient wastewater discharge

The equipment needs to replace the solution after running for a period of time in order to better absorb the exhaust gas. Generally, it should be changed every 10-15 days. It is recommended to check the water and liquid operation status in the early stage and develop an implementation plan within one or two weeks. The wastewater should theoretically be neutral, and the discharge should be connected to the sewage pipe network. To discharge, simply open the corresponding discharge valve, which is easy to operate.

(9) Strong service and technical support capabilities

Quality assurance: The main equipment of this project is guaranteed for 12 months. Free warranty during the warranty period, except for vulnerable and consumable parts of the main equipment, which shall be borne by the purchaser. After the warranty period expires, the cost of warranty shall be covered.

The total installed and operating power of this project is: < 1.5kw.

(10) Floor Area

The project covers an area and height of: length (L) 1m x width (W) 1.5m x height (H) 2.5m (can be indoors).


Equipment features:
1. High precision control
Temperature control: PID controller is used to achieve precise temperature control, ensuring temperature stability and gradient consistency during crystal growth process.
Motion control: Precise mechanical system and servo motor drive ensure the smoothness and accuracy of crucible descent, furnace movement, and rotating lifting actions.

2. Optimized temperature gradient
Through carefully designed heating element layout and cooling system, an ideal temperature gradient can be formed within the melt, which is beneficial for defect free growth of single crystals.

3. Uniformity and Quality
Rotating pulling: Rotation helps to achieve uniform distribution of temperature and composition inside the melt, reducing micro defects in the crystal.
Adjustable pulling speed: Adjust the pulling speed according to different material characteristics to obtain the best crystal growth conditions.

4. High degree of automation
Programming control: Supports multi segment temperature curve programming and motion parameter settings, allowing users to easily set and monitor the entire growth process through a touch screen or computer interface.
Data recording and analysis: Built in data acquisition system, real-time recording of key parameters such as temperature, position, and speed, and providing professional data analysis software for subsequent analysis.

Equipment name

Bridgeman single crystal growth furnace

Equipment model

LO1700-100T2F

power supply

AC380V 50Hz

maximum power

9.5KW

Tmax

1650℃(<1小时)

Continuous operating temperature

1600℃

heating element

Silicon molybdenum rod

Furnace tube flange

99 corundum tube size Φ 100 * 1300mm (operating temperature < 1700 ℃)
Equipped with a set of stainless steel sealing flanges, allowing crystal growth to occur in a vacuum or atmosphere protected environment

sample stage

Φ 80mm graphite sample stage
B-type thermocouple inserted into the bottom of the sample stage can measure the temperature of the crucible in real time

Crucible loading

Automatic sample table lifting for easy placement/sampling of crucibles
Maximum travel 700mm

heating zone

Dual temperature zone, with a length of 100+100mm

temperature control system

Adopting PID method for temperature control, adjustable temperature rise and fall programs can be set
Equipped with super mild and disconnect protection

precision

±1℃

thermocouple

B-type thermocouple

Furnace body movement stroke and speed

The maximum movement stroke of the furnace body is 300mm
Moving speed: 0.03~6000mm/hour





Equipment features:
1. Split design
Modular structure: The heating section, crucible section, and control system are independently designed for easy maintenance, upgrading, and customization.

2. Material mixing system
Uniform mixing: Equipped with a stirring device, the melt can be stirred during the melting process to ensure uniform distribution of components and improve alloy quality.
Adjustable speed control: According to different material characteristics and process requirements, the mixing speed can be adjusted to achieve the best mixing effect.

3. Four automatic rotating crucibles
Designed with four crucibles taking turns for feeding, melting, and casting, achieving a continuous and uninterrupted production process.
High degree of automation: automatic rotation, positioning, and casting operations of the crucible are achieved through programming control, reducing manual intervention and improving operational accuracy.

4. Efficient heating system
Heating method: Resistance wire is used as the heating element to ensure efficient energy conversion and uniform heating effect.

5. Precise temperature control and atmosphere control
PID temperature control system: using a PID controller to achieve precise temperature control, ensuring temperature stability and consistency during the melting process.
Inert gas protection: supports operation in an inert gas environment (such as argon, nitrogen) to prevent sample oxidation or other chemical reactions.

6. Safety and Maintenance
Over temperature protection: Built in over temperature protection device, automatically cuts off power when the temperature rises abnormally, preventing equipment damage.
Emergency stop button: Set up a clear emergency stop button to ensure the safety of operators.

Equipment name

Split vertical ingot melting furnace

Equipment model

NBD-PL1100-207TI5LN

power supply

Three phase 380V 50HZ

rated power

12KW

Furnace temperature control accuracy

±1℃

Temperature control sensor

K-type thermocouple with a diameter of 2 * 280mm

Tmax

800℃

Recommended heating rate

5℃/min

Size of furnace temperature zone

φ250*430mm

Melting crucible material and size

310S stainless steel with an inner diameter of φ 207 * 330mm and an effective volume of 5L

Pneumatic high-temperature ball valve diameter for material discharge


φ20

Pneumatic valve inlet pipe diameter

Outer diameter φ 8

Pneumatic valve working pressure

0.5-1MPa

Material mixing rotation speed

200-500r/min

Number of mixing rod blades

3个

Mixing rod lifting stroke

100mm

Quantity of feeding crucibles

4 (automatic rotating workstations)

Horizontal push-pull travel

500mm

Furnace body size

Length 1690 * Height 1770 * Depth 700mm

Furnace weight

Approximately 440KG (including control cabinet)

control system

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;
2. Pre order sintering is available to achieve unmanned sintering process curve sintering;
3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;
5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

Equipment Details


Four automatic rotating crucibles can achieve continuous operation, with each crucible completing the processes of feeding, melting, and casting in sequence, significantly improving production efficiency.

heating element

          

HRE alloy resistance wire



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After-sales service: 0371-6320 2805
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Email : nbd@nbdkj.com
Address:8# zhuyuan, Xinhua subdistrict, Xinzheng, Zhengzhou, China
Contact Us
Sale Service: 0371-6320 2801
                      0371-6320 2805
After-sales service: 0371-6320 2805
MR. CAI: 181-0371-5723
Email : nbd@nbdkj.com
Address:8# zhuyuan, Xinhua subdistrict, Xinzheng, Zhengzhou, China
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