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Vertical homogenizing melting furnace

Release time:2022-08-29  Number of views:395


Equipment introduction:


The equipment is equipped with an automatic feeding system, the material is melted in vacuum, inert gas protection or reaction gas environment, and the sealing rotary hoist completes the automatic feeding, melting, chemical reaction and homogenization of the material under the pulse gas coordination. Meanwhile, the high purity quartz observation window can observe the material status in real time.

7 inch full touch screen intelligent human-machine interaction system, the operation process is convenient and intuitive, equipped with flammable exhaust automatic ignition system, can ensure the safety and stability of the entire process.



  

 

 

 

 




Configuration

 

1. The collection device is equipped with a double-layer water cooling system, which can greatly improve the cooling collection efficiency of materials

2. The control system adopts advanced PLC+ touch screen control system, which makes the operation more simple and convenient. The control mathematical model adopts advanced PID self-learning fuzzy control to keep the temperature control accuracy at ±1℃.

3. The furnace body adopts double-layer air-cooled structure technology, which helps to reduce the surface temperature of the shell;

4. High purity Al2O3 fiber refractory insulation material, excellent insulation effect, effectively reduce the power consumption of equipment;

5. The heating element is distributed in a ring inside the furnace, and the furnace tube is surrounded 360 degrees to improve the temperature uniformity in the furnace.

Model

NBD-G1200-26TI2F-350

Electrical Spec. 

Three-phase 380V 50HZ

Tmax

1150℃

rated power

12KW

thermocouple

Type K thermocouple 420mm

heating-zone size

φ350*420mm

Furnace tube material

310s stainless steel pipe

Effective volume of furnace tube

70L

Mixing motor speed

0~11R/min

Blanking motor speed

0~19R/min

Furnace size

L1430×D1060×H2560mm

Recommended heating rate

10℃/min

Main control interface

Control system

 1, sintering process curve setting: dynamic display setting curve, equipment sintering can prestore multiple process curves, each process curve can be set freely;

2, can be reserved sintering, to achieve unattended sintering process curve sintering;
3, real-time display of sintering power and voltage information and record sintering data, and can be exported to achieve paperless recording;
4, with remote control, real-time observation of equipment status;
5, temperature correction: the difference between the main control temperature and the sample temperature, the whole sintering process for nonlinear correction.


gas control system

Temp. Accuracy

+/- 1 ℃

High definition working chamber quartz viewing window

 

Pressure measurement and monitoring

 

The mechanical pressure gauge with damping oil is used to make the pressure fluctuation produce damping and reduce the pointer swinging back and forth.

gas supply system

 

The float flowmeter is used to control the gas flow rate, which is integrated with the equipment, and the leakage test has been carried out before the factory.

weight

Approx.650KG

Cautions

1. When the equipment is used, the absolute pressure gauge reading should not be greater than 0.15MPa to prevent equipment damage caused by excessive pressure;

2. When used under vacuum, the operating temperature of the equipment shall not exceed 800℃.

Service

1 year warranty with lifetime support (warranty does not cover consumable parts such as furnace tubes and seals)


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