Add Time: 2026-05-08 View:396
The cyclone separator for fluidized bed is the core gas-solid separation equipment of circulating fluidized bed (CFB) and catalytic cracking (FCC) devices, used for efficient recovery of high-temperature and high concentration bed materials/catalysts, maintaining material circulation and reaction efficiency in the furnace.
1. Structural characteristics Cyclone separation main body: using a tangential intake cyclone tube structure Fluidized bed reactor: equipped with tubular heating elements to provide a uniform temperature field Integrated design: The fluidized bed reactor is tightly integrated with the cyclone separator to reduce energy loss High temperature resistant material: Made of heat-resistant 304 stainless steel 2 Working principle characteristics Centrifugal separation: using the centrifugal force generated by gas rotation to separate particles Fluidized bed effect: uniform distribution of particles through gas fluidization High temperature operation: can operate stably in a high temperature environment of 800-1200 ℃ Continuous Separation: Achieving a continuous separation process between gas and solid phases. 3 Performance Characteristics High separation efficiency: The separation efficiency for particles larger than 10 μ m can reach over 99% Small pressure loss: usually the pressure loss is controlled within the range of 2-5kPa Good thermal stability: small temperature fluctuations, stable separation performance | |||
| Rated processing air volume | ≤600L/min | ||
| Inlet wind speed | 18~24 m/s | Optimal range for dust removal classification | |
| Resistance pressure drop | 800~1200 Pa | Normal temperature and pressure, clean air | |
| Grading efficiency | Fine dust ≥ 90% | Separation of particles larger than 10μm ≥ 90% | |
| Applicable Medium | Dry dust, granular powder, and debris materials | Prohibit damp and sticky wall materials | |
| Total height (H) | 490 mm | Total height including the conical section + cylindrical section + straight discharge section | |
| Separator size | 195mm | Effective height of separator | |
| Storage tank | φ106*190*φ89 | Interface hygiene grade chuck 106 (1L) | |
| air intake | KF25转φ14 | Connection port KF25, intake pipe diameter 14, length 100mm | |
| exhaust pipe | Connection port KF25 | Diameter of the pipe changes from 18 to 25, with a height of 30mm (leakage) and an internal diameter of 85mm | |
| Discharge port diameter | Connection method KF25 | φ25 | |
| Main material | 304 stainless steel | ||
| wall thickness | 1.5mm/2.0mm | ||
| Surface treatment | Wire drawing polishing | ||
| 安装方式 | Top flange/bracket fixation | Vertical formal attire | |
| Furnace body size: Heating main body size: length 138 x height 460 x depth 106 | |||

1. Chemical industry
Catalyst regeneration: Petrochemical catalytic cracking unit
Coal Chemical Industry: Fly Ash Separation in Coal Gasification Process
Fine Chemicals: Particle Collection in the Synthesis Process of Nanomaterials
2. Energy sector
Biomass energy: ash separation of biomass gasifier
Garbage incineration: capture of fly ash from garbage incinerators
Coal powder combustion: ash particle separation in coal powder boilers
3 Environmental Applications
Flue gas desulfurization and denitrification: catalyst particle recovery
Waste gas treatment: dust separation in industrial waste gas
Environmental Monitoring: Sampling and Analysis of Atmospheric Particulate Matter
4 Material Preparation
Ceramic materials: Preparation process of ceramic powder
Metal Powder: Classification and Collection of Metal Powder
Nanomaterials: Synthesis and Separation of Nanoparticles
technical advantage
1. Energy saving and environmental protection: reduce dust emissions and meet environmental requirements
2. Compact equipment: small footprint, high space utilization rate
3. Easy to operate: high degree of automation, low maintenance cost
4. Strong adaptability: capable of handling various materials and working conditions
This type of equipment plays an important role in modern industrial production and is particularly suitable for processes that require high-temperature treatment and efficient separation.