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Five temperature zone automatic feeding and discharging rotary tube furnace
Add Time: 2026-04-24 View:298
The automatic feeding and discharging rotary oscillating tube furnace is an industrialized continuous heat treatment equipment that integrates fully automatic feeding, continuous transmission, and automatic feeding systems based on the five temperature zone rotary oscillating tube furnace, achieving unmanned operation throughout the entire process from "loading heating reaction cooling discharging".It is a high-end dynamic heat treatment equipment that integrates precision temperature ...
![]() | Equipment features: ·Continuous operation: achieving uninterrupted production, stable production capacity, and an efficiency improvement of 50% to 200% compared to intermittent operation. ·Automatic feeding and discharging: Feeding: Quantitative spiral/vibration feeding, adjustable speed, material level monitoring to prevent blockage. Discharge: The furnace body oscillates by -3.5~25 ° and tilts in conjunction with rotation, causing the material to slide out automatically. ·Unmanned: PLC+touch screen control, one click start, fault alarm, automatic protection, data recording. 2. Dynamic mixing+multiple temperature zones, ultimate uniformity ·Dual dynamics of rotation and oscillation: radial rolling and axial disturbance of materials, no dead corners, no agglomeration, and no wall sticking, ·Gradient field of five temperature zones: precise simulation of preheating → sintering → insulation → slow cooling → fast cooling full process curve. 3. Highly controllable process parameters ·Adjustable parameters: rotation speed (0-20rpm), oscillation frequency/amplitude, feed speed, furnace tube inclination angle, atmosphere flow rate, multi-stage temperature range. ·Accurate residence time: The material's residence time (in minutes to hours) in each temperature zone is precisely controlled through rotation speed and inclination angle. 4. Reliable sealing, compatible with atmosphere/vacuum ·Dynamic sealing: using magnetic fluid seal and mechanical seal, it can pass through inert (Ar/N ₂), reducing (H ₂/CO), oxidizing (O ₂/air) atmosphere, or high vacuum (10 ⁻ ³ Pa). ·Safety interlock: automatic alarm and protection for overheating, gas interruption, coupling interruption, and overload. 5. Stable, durable, and easy to maintain ·Modular design: heating, transmission, feeding, and discharging units are independent and easy to maintain. ·High quality insulation: Aluminum oxide polycrystalline fiber, good insulation, low energy consumption, and low furnace surface temperature. ·Anti sticking design: A lifting plate/spiral guide groove can be added to the inner wall of the furnace tube to prevent material from sticking to the wall and bridging. | |
Device Name | Five temperature zone automatic feeding and discharging rotary tube furnace | |
Specification Model | OP-1200-T5-R-BZ(5L) | |
power supply | AC 380V 50HZ | |
rated power | 40KW | |
heating element | Alloy resistance wire | |
Number of temperature zones | Single temperature five control | |
Temperature zone size | Φ200*2000(5 400 temperature zones)mm | |
temperature control accuracy | ±1℃ | |
sensor type | K-type armored thermocouple with a diameter of 3 * 250+40 | |
Tmax | 1200℃ | |
rated temperature | 1150℃ | |
Recommended heating rate | ≤10℃/min | |
Rotating tilting mechanism | Rotation speed: adjustable from 0-20rpm | |
Swing angle: -3.5~25 ° | ||
Automatic feeding and unloading mechanism | Stainless steel feeding tank capacity: 5L | |
不锈钢收料罐容积:5L | ||
Stainless steel transfer material tank capacity: 5L (4 pieces) | ||
Spiral feeding rod speed: 0.1-20rpm | ||
Feeding speed: about 3-200ml/min (dry powder) | ||
Maximum feeding particle size: < φ 0.1mm | ||
float flow meter | Route 2: 0.3-3L/min Route 1: 0.5-8L/min | |
air intake | Φ 6.35mm double card sleeve | |
air vent | Φ 16mm Pagoda Head | |
vacuum port | KF25 | |
vacuum pump | DRV16 KF25 connector | |
furnace body dimensions | Length 3840 * Height 2635 * Depth 1000mm | |
weight | About 785KG | |
cooling system | The cooling water circuit is equipped with a safety flow interlock sensor, low flow and over temperature warning functions, inlet/outlet pipelines and manual valves (for isolation and flow regulation), and a 20P water cooling device. | |
control system |
| 1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set; 2. Pre order sintering is available to achieve unmanned sintering process curve sintering; 3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording; 4. Capable of remote control and real-time observation of equipment status; 5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process. |
Appointment sintering | ![]() | Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation. |
Experimental data storage | ![]() | Ensure data security, integrity, standardized management, and efficient retrieval. |
Nonlinear temperature correction | ![]() | By using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced. |
Multiple sets of process programs can be preset | ![]() | Multiple sets of experimental exclusive temperature programs can be pre-set to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility. |
remote control | ![]() | You can log in to the control system anytime and anywhere through computers, mobile phones, and other terminals to view the operating status of the heating furnace (temperature, pressure, heating rate, etc.), and remotely adjust parameters and start/pause programs according to experimental needs. No need to travel back and forth to the laboratory at night or on holidays to meet the parameter tuning needs during the experimental process; Real time monitoring of key experimental processes can also be achieved during cross regional business trips, significantly reducing ineffective commuting time and allowing researchers to allocate work energy more efficiently. |
Pressure measurement and monitoring |
| Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance. |
Equipment usage precautions | When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure; When used under vacuum, it is recommended that the equipment should not exceed a temperature of 800 ℃. If you have a higher temperature requirement, please contact us for consultation; Before using this device, please carefully read the precautions for using corundum products; | |
Service Support | 1-year warranty with lifetime support (warranty does not include consumable parts such as furnace tubes and seals). | |
Due to differences in factory batches, parameters and images may vary. If you have any further requirements, please contact us