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1200℃ box furnace (exhaust gas treatment equipment)

Add Time: 2025-07-22    View:759

This equipment is designed for addressing the pollutants such as toxic and harmful substances, tar, and lipids generated during the sintering process of certain raw materials, as well as the exhaust congestion caused by the condensation of these substances when they encounter cold air at the normal chimney. An innovative tail gas treatment device has been designed. This box-type furnace device solves these problems through a series of special designs and ensures effective treatment and emission ...

  

Product Details
Application Field
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main features 
1. Five-sided heating design
Uniform heating: By heating the sample through all five surfaces (front, back, left, right, and bottom) simultaneously, it ensures that the sample is evenly heated throughout the entire chamber, reducing temperature differences.
Efficient heating element: Using high-density silicon molybdenum or resistance wire as the heating element, it can operate stably at high temperatures up to 1200℃ and provide efficient heating performance.
2. Precise temperature control
PID temperature control system: Utilizing an advanced PID (Proportional-Integral-Derivative) controller to ensure precision and stability in temperature control.
High-precision sensor: Equipped with a high-precision temperature sensor, it monitors temperature changes inside the furnace in real time, ensuring stable and reliable process conditions.
3. High-temperature resistant materials
Furnace chamber material: High-purity alumina fiber is commonly used as the material for the furnace chamber, which exhibits excellent thermal insulation properties and chemical stability, enabling it to operate stably for extended periods at high temperatures.
Refractory layer: Multi-layer refractory material design effectively reduces heat loss and enhances heating efficiency.
3. Automation and intelligence
Programming control: It supports setting parameters such as heating paths and cooling rates through a computer or touchscreen interface, simplifying the operation process and enhancing automation levels.
Data recording and analysis: It can automatically record key operational data and generate reports, facilitating subsequent analysis and improvement.
Remote monitoring: Supports remote monitoring and management through the network, allowing maintenance personnel to keep track of equipment status at any time.
4. Exhaust gas treatment device (design of the second heating chamber)
Temperature elevation: The second heating chamber is used to further elevate the temperature of the exhaust gas, enabling most toxic and harmful gases to decompose into non-polluting gases at high temperatures.
High-temperature treatment: By controlling the temperature of the second heating chamber, it is ensured that the exhaust gas entering it can be fully burned or decomposed, reducing the emission of harmful substances.

Equipment name

Box furnace (with secondary combustion chamber)

Specification and model

NBD-M1200-40TI (B) + exhaust gas treatment equipment

power supply

380V 50HZ

rated power

12KW

Number of temperature zones

Single temperature and single control

precision

±1℃

heating element

Alloy heating wire

Type of sensor

K-type thermocouple φ 1 * 250mm

Tmax

1200℃

Long-term operating temperature

1150℃

heating rate 

1℃/H-20℃/Min

Furnace temperature zone size

Box-type furnace: length 400 * height 400 * depth 400mm
Secondary combustion chamber (tube furnace): φ 80 * 100mm

Float flow meter

0.5-5L/min

Range of digital differential pressure gauge

-30-30Pa

Furnace body size

L 953 * H 1550 * D 855mm

Weight of furnace body

Approximately 260KG

control system

 

1. Sintering process curve setting: the setting curve is displayed dynamically, multiple process curves can be pre-stored for equipment sintering, and each process curve can be set freely;
2. Sintering can be reserved to realize unattended sintering process curve sintering;
3. Display sintering power voltage and other information in real time, record sintering data and export paperless records;
4. Remote control and real-time observation of equipment status;
5. Temperature correction: the difference between the main control temperature and the sample temperature, and nonlinear correction shall be carried out throughout the sintering process.

Appointment sintering


Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation.

Nonlinear temperature correction



By using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced.

Multiple sets of exclusive process programs can be pre-set



Multiple types of experiment specific temperature programs can be preset to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility.

FURNACE DETAILS

 

Precautions for equipment use

When the equipment hearth temperature is ≥ 300 ℃, do not open the reaction chamber to avoid injury;
Slight cracks caused by continuous use of the furnace are normal and do not affect the normal use of the equipment;

Service and Support

Year warranty and lifetime support (excluding consumable parts).

Disclaimer: The product introduction content on this website (including product images, product descriptions, technical parameters, etc.) is for reference only. Due to delayed updates, there may be some discrepancies between the content and the actual situation. Please contact our customer service personnel for confirmation. The information provided on this website does not constitute any offer or commitment. Nuobadi Company may periodically improve and modify any information on the website without prior notice.


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Henan NOBODY Material Technology Co., Ltd.

Address:No. 181 Zhengxin Road, Xinzheng City, Zhengzhou, Henan Province