Add Time: 2025-03-29 View:1564
Vacuum brazing furnace is a specialized equipment designed for brazing processes in high vacuum environments, widely used in aerospace, automotive manufacturing, electronics industry, precision machinery and other fields. This device ensures efficient welding of metal parts under non oxidizing conditions by precisely controlling the atmosphere conditions (such as vacuum environment) and temperature. Vacuum brazing furnace can significantly improve welding quality, reduce porosity and impurities ...
| Equipment features: | |||
Equipment name | vacuum braze furnace | |||
Specification and model | VAH1600-200TIFGY(200*200*300) | |||
power supply | Three phase 380V 50HZ | |||
rated power | 45KW | |||
Number of temperature zones | Single temperature and single control | |||
sensor type | S-type thermocouple with a diameter of 8 * 300mm | |||
rotameter | 20-200L/min | |||
Tmax | 1300 ℃ (1200 ℃ at room temperature) | |||
Furnace material | 304不锈钢板+钼板 | |||
Furnace size | Φ392*410mm | |||
Effective working size | Length 200 * Height 200 * Depth 300mm | |||
Recommended heating rate | ≤10℃/min | |||
vacuum pump | BSV90 KF40 interface (maximum vacuum 4Pa) | |||
molecular pump | Inlet CF200, outlet KF40 (ultimate vacuum 5 * 10 ^ -6Pa) | |||
Ultimate vacuum of the whole machine | 6.7*10^-3Pa(Empty furnace, cold state) | |||
Furnace body size | Length 1835 * Height 2040 * Depth 1625mm | |||
Water cooling machine size | Length 706 * Height 1235 * Depth 1035mm | |||
control system |
| 1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set; | ||
Appointment sintering | ![]() | Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation. | ||
| Nonlinear temperature correction | ![]() | By using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced. | ||
Multiple sets of exclusive process programs can be pre-set | ![]() | Multiple types of experiment specific temperature programs can be preset to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility. | ||
Temperature Accuracy | ±1℃ | |||
heating element |
| Molybdenum strip heating furnace | ||
Pressure measurement and monitoring |
| Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance. | ||
Gas supply system |
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The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory. | ||
net weight | About1215KG | |||
Equipment usage precautions | When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure; | |||
Service Support | One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below). | |||
1. Research and development of new material welding
Development of brazing processes for new aluminum alloys, stainless steel, high-temperature alloys, and titanium alloys
Performance testing of new brazing materials (copper based, silver based, nickel based, aluminum based brazing materials)
Heterogeneous material connection: metal ceramic, metal graphite, ceramic ceramic
2. Research on Aerospace Materials
Brazing of Small Samples of High Temperature Alloy Components for Aircraft Engines
Welding process test for aerospace heat exchangers, radiators, and thin-walled components
Research on Precision Connection and Strength of Titanium Alloy and Composite Materials
3. Research and development of electronic and power devices
IGBT、 Power module DBC/AMB ceramic copper-clad laminate brazing
Trial production of electronic heat sinks, water-cooled plates, and uniform heating plates
Ceramic metal sealing, vacuum electronic device sealing
4. Cutting tools/molds/hard alloys
Small batch brazing of hard alloy cutting tools, diamond cutting tools, and geological drill bits
Experimental study on the connection process between superhard materials and tool holders
Mold wear-resistant block, precision parts vacuum welding
5. Medical device research and development
Welding test of titanium alloy/stainless steel implants and surgical instruments
Non oxidative brazing of minimally invasive instruments and endoscopic components
6. Universities and research institutes
Teaching and Research in Materials Connection and Welding Engineering
Microscopic mechanism, diffusion behavior, and metallographic analysis of brazed interface
Verification of new processes, new materials, and new structures
7. Enterprise R&D Center/Pilot Test
New product process pre research, parameter optimization, and small sample trial production
Vacuum brazing of small batch precision parts and non-standard parts
Quality inspection, failure analysis, reliability verification