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vacuum braze furnace

Add Time: 2025-03-29    View:1564

Vacuum brazing furnace is a specialized equipment designed for brazing processes in high vacuum environments, widely used in aerospace, automotive manufacturing, electronics industry, precision machinery and other fields. This device ensures efficient welding of metal parts under non oxidizing conditions by precisely controlling the atmosphere conditions (such as vacuum environment) and temperature. Vacuum brazing furnace can significantly improve welding quality, reduce porosity and impurities ...

  

Product Details
Application Field
Product Video

Equipment features:
1. High vacuum environment
Efficient vacuum pump: Optional high-efficiency vacuum pump system can quickly pump the furnace to a high vacuum state, ensuring oxygen free and pollution-free welding process.
2. Uniform heating
High quality heating element: Molybdenum strip is used as the heating element to ensure rapid heating and uniform heating.
Temperature control accuracy: Adopting advanced PID temperature control system, supporting multi-stage program control, ensuring high temperature control accuracy and good repeatability.
Temperature uniformity: By optimizing the layout of heating elements and temperature control system, the temperature distribution inside the furnace is ensured to be uniform, avoiding local overheating or cold spots.
3. Easy to operate
• Touch screen control interface: equipped with a touch screen control interface, supporting data recording and remote monitoring, easy to operate.
User friendly: With a user-friendly interface, it is easy to operate and maintain.
• Preset program: Provides multiple preset heating programs and welding conditions, making it convenient for users to choose appropriate process parameters based on specific needs.

Equipment name

vacuum braze furnace

Specification and model

VAH1600-200TIFGY(200*200*300)

power supply

Three phase 380V 50HZ

rated power

45KW

Number of temperature zones

Single temperature and single control

sensor type

S-type thermocouple with a diameter of 8 * 300mm

rotameter

20-200L/min

Tmax

1300 ℃ (1200 ℃ at room temperature)

Furnace material

304不锈钢板+钼板

Furnace size

Φ392*410mm

Effective working size

Length 200 * Height 200 * Depth 300mm

Recommended heating rate

≤10℃/min

vacuum pump

BSV90 KF40 interface (maximum vacuum 4Pa)

molecular pump

Inlet CF200, outlet KF40 (ultimate vacuum 5 * 10 ^ -6Pa)

Ultimate vacuum of the whole machine

6.7*10^-3Pa(Empty furnace, cold state)

Furnace body size

Length 1835 * Height 2040 * Depth 1625mm

Water cooling machine size

Length 706 * Height 1235 * Depth 1035mm

control system

 

1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set;

2. Pre order sintering is available to achieve unmanned sintering process curve sintering;

3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording;
4. Capable of remote control and real-time observation of equipment status;

5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.

Appointment sintering

Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation.
Nonlinear temperature correctionBy using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced.

Multiple sets of exclusive process programs can be pre-set

Multiple types of experiment specific temperature programs can be preset to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility.

Temperature Accuracy

±1℃

heating element

Molybdenum strip heating furnace

Pressure measurement and monitoring

 

Mechanical pressure gauges are used, and the gauge housing is of an airtight structure, which can effectively protect the internal components from environmental influences and debris intrusion. At the same time, it has strong corrosion resistance and high temperature resistance.

Gas supply system

 

The gas flow rate is controlled by a float flowmeter, which is integrated with the equipment and has undergone leak testing before leaving the factory.

net weight

About1215KG

Equipment usage precautions

When using the equipment, the absolute pressure gauge reading should not exceed 0.15MPa to prevent equipment damage caused by excessive pressure;
When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃.

Service Support

One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below).


1. Research and development of new material welding

Development of brazing processes for new aluminum alloys, stainless steel, high-temperature alloys, and titanium alloys

Performance testing of new brazing materials (copper based, silver based, nickel based, aluminum based brazing materials)

Heterogeneous material connection: metal ceramic, metal graphite, ceramic ceramic

2. Research on Aerospace Materials

Brazing of Small Samples of High Temperature Alloy Components for Aircraft Engines

Welding process test for aerospace heat exchangers, radiators, and thin-walled components

Research on Precision Connection and Strength of Titanium Alloy and Composite Materials

3. Research and development of electronic and power devices

IGBT、 Power module DBC/AMB ceramic copper-clad laminate brazing

Trial production of electronic heat sinks, water-cooled plates, and uniform heating plates

Ceramic metal sealing, vacuum electronic device sealing

4. Cutting tools/molds/hard alloys

Small batch brazing of hard alloy cutting tools, diamond cutting tools, and geological drill bits

Experimental study on the connection process between superhard materials and tool holders

Mold wear-resistant block, precision parts vacuum welding

5. Medical device research and development

Welding test of titanium alloy/stainless steel implants and surgical instruments

Non oxidative brazing of minimally invasive instruments and endoscopic components

6. Universities and research institutes

Teaching and Research in Materials Connection and Welding Engineering

Microscopic mechanism, diffusion behavior, and metallographic analysis of brazed interface

Verification of new processes, new materials, and new structures

7. Enterprise R&D Center/Pilot Test

New product process pre research, parameter optimization, and small sample trial production

Vacuum brazing of small batch precision parts and non-standard parts

Quality inspection, failure analysis, reliability verification

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Henan NOBODY Material Technology Co., Ltd.

Address:No. 181 Zhengxin Road, Xinzheng City, Zhengzhou, Henan Province