Split vertical ingot melting furnace-Box furnace, tube furnace, ultra-high temperature sintering furnace

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Split vertical ingot melting furnace

Add Time： 2025-03-12 View：1382

The split vertical ingot melting furnace is a specially designed equipment for melting and casting metal materials, particularly suitable for scenarios that require high-quality alloy production under strict control conditions. When this smelting furnace is equipped with a material stirring system and four automatic rotating crucibles are configured in the lower feeding section, its functionality and flexibility are further enhanced.

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	Equipment features: 1. Split design Modular structure: The heating section, crucible section, and control system are independently designed for easy maintenance, upgrading, and customization. 2. Material mixing system Uniform mixing: Equipped with a stirring device, the melt can be stirred during the melting process to ensure uniform distribution of components and improve alloy quality. Adjustable speed control: According to different material characteristics and process requirements, the mixing speed can be adjusted to achieve the best mixing effect. 3. Four automatic rotating crucibles Designed with four crucibles taking turns for feeding, melting, and casting, achieving a continuous and uninterrupted production process. High degree of automation: automatic rotation, positioning, and casting operations of the crucible are achieved through programming control, reducing manual intervention and improving operational accuracy. 4. Efficient heating system Heating method: Resistance wire is used as the heating element to ensure efficient energy conversion and uniform heating effect. 5. Precise temperature control and atmosphere control PID temperature control system: using a PID controller to achieve precise temperature control, ensuring temperature stability and consistency during the melting process. Inert gas protection: supports operation in an inert gas environment (such as argon, nitrogen) to prevent sample oxidation or other chemical reactions. 6. Safety and Maintenance Over temperature protection: Built in over temperature protection device, automatically cuts off power when the temperature rises abnormally, preventing equipment damage. Emergency stop button: Set up a clear emergency stop button to ensure the safety of operators.
Equipment name	Split vertical ingot melting furnace
Equipment model	NBD-PL1100-207TI5LN
power supply	Three phase 380V 50HZ
rated power	12KW
Furnace temperature control accuracy	±1℃
Temperature control sensor	K-type thermocouple with a diameter of 2 * 280mm
Tmax	800℃
Recommended heating rate	≤5℃/min
Size of furnace temperature zone	φ250*430mm
Melting crucible material and size	310S stainless steel with an inner diameter of φ 207 * 330mm and an effective volume of 5L
Pneumatic high-temperature ball valve diameter for material discharge	φ20
Pneumatic valve inlet pipe diameter	Outer diameter φ 8
Pneumatic valve working pressure	0.5-1MPa
Material mixing rotation speed	200-500r/min
Number of mixing rod blades	3个
Mixing rod lifting stroke	100mm
Quantity of feeding crucibles	4 (automatic rotating workstations)
Horizontal push-pull travel	500mm
Furnace body size	Length 1690 * Height 1770 * Depth 700mm
Furnace weight	Approximately 440KG (including control cabinet)
control system		1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set; 2. Pre order sintering is available to achieve unmanned sintering process curve sintering; 3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording; 4. Capable of remote control and real-time observation of equipment status; 5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process.
Appointment sintering		Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation.
Nonlinear temperature correction		By using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced.
remote control		You can log in to the control system anytime and anywhere through computers, mobile phones, and other terminals to view the operating status of the heating furnace (temperature, pressure, heating rate, etc.), and remotely adjust parameters and start/pause programs according to experimental needs. No need to travel back and forth to the laboratory at night or on holidays to meet the parameter tuning needs during the experimental process; Real time monitoring of key experimental processes can also be achieved during cross regional business trips, significantly reducing ineffective commuting time and allowing researchers to allocate work energy more efficiently.
data storage		Ensure data security, integrity, standardized management, and efficient retrieval
Multiple sets of exclusive process programs can be pre-set		Multiple types of experiment specific temperature programs can be preset to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility.
Equipment Details		Four automatic rotating crucibles can achieve continuous operation, with each crucible completing the processes of feeding, melting, and casting in sequence, significantly improving production efficiency.
heating element		HRE alloy resistance wire

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Application areas:
Metallurgical Industry
Produce high-quality alloy ingots, such as nickel based superalloys, titanium alloys, etc., for use in aerospace, automotive manufacturing, and other fields.

material science
Study the melting and casting processes of new materials, and explore the changes in their physical and chemical properties.
Electronics and Semiconductors
Preparation of high-purity metals and alloys for manufacturing semiconductor devices and electronic products.

energy sector
Produce special alloys and materials for use in nuclear energy, solar cells, and other fields.
Machinery manufacturing

Manufacturing high-strength and wear-resistant mechanical parts to improve product performance and lifespan.

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