Add Time: 2025-07-23 View:258
RTP (Rapid Thermal Processing) Fast Heat Sintering Furnace is an advanced equipment specifically designed for high temperature processing, sintering or film deposition of materials in very short periods of time. By accurately controlling temperature and time, it enables efficient processes while avoiding excessive material diffusion or deformation. This equipment is widely used in semiconductor manufacturing, ceramic sintering, metal powder metallurgy, new material research and other fields.&nbs...
| Main features and advantages 1. Rapid heating and cooling Efficient heating: High power heating elements such as halogen lamps or resistance heaters are used to quickly heat the sample to the desired temperature (up to 1200 ℃ or higher) within seconds to minutes, significantly reducing the heating time required for traditional heating furnaces. Rapid cooling: Equipped with an efficient cooling system (such as water-cooled jacket or forced air cooling), it can quickly reduce sample temperature, improve production efficiency, and reduce the impact of heat treatment on material structure. 2. Accurate temperature control PID intelligent temperature control system: provides high-precision temperature control, with a typical temperature fluctuation range of ± 1 ℃. It supports multiple program heating curve settings and adapts to complex process requirements. Real time monitoring: Use thermocouples or infrared thermometers to monitor the surface temperature of the sample in real time, ensuring uniform and consistent temperature distribution. 3. Atmosphere control Multiple atmosphere options: Supports various atmosphere conditions such as vacuum, inert gases (such as nitrogen and argon), reducing gases (such as hydrogen), etc., to meet the rapid heat treatment needs of different materials. Optional precise flow control system: By using a mass flow controller (MFC), the flow rate of the reaction gas is precisely adjusted to ensure optimal conditions for chemical reactions. 4. High degree of automation Automatic feeding and discharging system (optional): realizes continuous feeding and discharging of materials, reduces manual intervention, and improves production efficiency. Touch screen interface: an intuitive and user-friendly interface that facilitates users to input parameters, initiate testing, and view results. Data recording and analysis: Real time monitoring system, convenient for users to track the production process, and automatically record key parameters for subsequent data analysis and quality control. 5. Safety protection measures Over temperature protection device: When abnormal high temperature is detected, the system will automatically alarm and cut off the power supply to prevent equipment damage. Emergency stop button: Ensure the safety of the operator. Gas leakage alarm system: Ensure the safety of the experimental environment (if special atmosphere is required). | |
Device Name | Rapid steaming and heat build-up in the furnace | |
Specification Model | HR1200-110/20TP2W | |
power supply | AC380V 50HZ | |
rated power | 17KW | |
temperature control accuracy | ±1℃ | |
Furnace heating element | 6 short wave infrared heating twin tubes 23 * 11 * 300mm | |
Heating element for insulation pipeline | Ceramic outer wire heating tube 30 * 50 * 350mm | |
sensor type | Furnace temperature control: K-type thermocouple with a diameter of 1 * 350mm Internal thermocouple: K-type armored thermocouple with a diameter of 8 * 500mm | |
Furnace tube specifications | Quartz tube with a diameter of 110 * 900mm Inner quartz tube with a diameter of 80*3*445mm | |
Rated temperature of sublimation zone | 1100 ℃ (commonly used temperature range of 200-600 ℃) | |
Preheating temperature zone temperature | 600 ℃ (commonly used temperature range of 200-550 ℃) | |
Recommended heating rate | ≤10℃/min | |
Size of furnace temperature zone | Φ170*200mm | |
Furnace body size | Length 1440 * Height 516 * Depth 505mm | |
Furnace weight | About 87KG | |
control system |
| 1. Sintering process curve setting: dynamically display the set curve, and the equipment sintering can pre store multiple process curves, each of which can be freely set; 2. Pre order sintering is available to achieve unmanned sintering process curve sintering; 3. Real time display of sintering power, voltage and other information, recording of sintering data, and the ability to export for paperless recording; 4. Capable of remote control and real-time observation of equipment status; 5. Temperature correction: The difference between the main control temperature and the sample temperature is nonlinearly corrected throughout the sintering process. |
Appointment sintering | ![]() | Optimize equipment utilization, ensure sintering process stability, save waiting time, and achieve efficient and orderly sample preparation. |
Nonlinear temperature correction | ![]() | By using algorithms to nonlinearly correct the temperature deviation between the control point and the sample due to their different positions in the temperature field, the consistency between the control temperature and the sample temperature is improved, the operation is simplified, and the accuracy of experimental data is enhanced. |
remote control | ![]() | You can log in to the control system anytime and anywhere through computers, mobile phones, and other terminals to view the operating status of the heating furnace (temperature, pressure, heating rate, etc.), and remotely adjust parameters and start/pause programs according to experimental needs. No need to travel back and forth to the laboratory at night or on holidays to meet the parameter tuning needs during the experimental process; Real time monitoring of key experimental processes can also be achieved during cross regional business trips, significantly reducing ineffective commuting time and allowing researchers to allocate work energy more efficiently. |
data storage | ![]() | Ensure data security, integrity, standardized management, and efficient retrieval |
| Multiple sets of exclusive process programs can be pre-set | ![]() | Multiple types of experiment specific temperature programs can be preset to ensure experimental repeatability and ease of operation, support process optimization and data tracing, adapt to team collaboration and technical inheritance, greatly improving experimental efficiency and design flexibility |
sealed system |
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heating element |
| Short wave infrared heating twin tube
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Weakly corrosive gas preheater (optional) |
| The whole body is made of 316L material, which can be preheated for various gases and corrosive gases to meet special process requirements, with a maximum temperature of 600 ℃. |
Equipment usage precautions | When the furnace temperature of the equipment is ≥ 300 ℃, after moving the furnace, it is forbidden to touch the quartz tube in the original furnace position to avoid injury; When the furnace temperature of the equipment is ≥ 300 ℃, it is forbidden to open the furnace to avoid injury; When using the equipment, the pressure inside the furnace tube should not exceed 0.125MPa (absolute pressure) to prevent equipment damage caused by excessive pressure; When used under vacuum, the operating temperature of the equipment should not exceed 800 ℃. 5. The internal pressure of the gas supply cylinder is relatively high. When introducing gas into the furnace tube, a pressure reducing valve must be installed on the cylinder. It is recommended to purchase a small pressure reducing valve for testing, The range of the pressure reducing valve is 0.01MPa-0.15MPa, which makes it more precise and safe to use. When the temperature of the furnace body is higher than 1000 ℃, the furnace tube cannot be in a vacuum state. The pressure inside the furnace tube should be equivalent to atmospheric pressure and maintained at atmospheric pressure; 7. Long term use temperature of high-purity quartz tube ≤ 1100 ℃ During the heating experiment, it is not recommended to close the exhaust and intake valves at the flange end of the furnace tube. If it is necessary to close the gas valve to heat the sample, it is necessary to constantly monitor the reading on the pressure gauge. If the absolute pressure gauge reading is greater than 0.15 MPa, the exhaust valve must be immediately opened to prevent accidents (such as furnace tube rupture). | |
Service and Support | One year limited warranty with lifetime support (warranty does not include consumable parts such as processing tubes and O-rings, please order replacement parts at the relevant product below). | |
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